2002-2006 Nissan Sentra; Front Passenger Air Bag Module Inspection

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Classification:
RS22-005A
Reference:
NTB22-071A
Date:
July 27, 2023
Bulletins are intended for use by qualified technicians, not ‘do-it-yourselfers’. Qualified technicians are properly trained individuals who have the equipment, tools, safety instruction, and know-how to do a job properly and safely. NOTE: If you believe that a described condition may apply to a particular vehicle, DO NOT assume that it does. See your Nissan dealer to determine if this applies to your vehicle.
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VOLUNTARY SAFETY RECALL CAMPAIGN 2002-2006 SENTRA; FRONT PASSENGER AIR BAG MODULE INSPECTION
CAMPAIGN ID #: PC905
APPLIED VEHICLES: 2002-2006 Sentra (B15)
Check Service COMM or Dealer Business Systems (DBS) National Service History to confirm campaign eligibility. INTRODUCTION Nissan is conducting this voluntary safety recall campaign, on certain specific model year 2002-2006 Sentra vehicles to inspect and, if necessary, replace the front passenger air bag module. This service will be performed at no charge to the customer for parts or labor. TK Services and RXO Logistics have issued return packaging, shipping labels, documents, and directions that must be used and followed in order to properly carry out this campaign. Information on this documentation is provided in this bulletin. IDENTIFICATION NUMBER Nissan has assigned identification number PC905 to this campaign. This number must appear on all communication and documentation of any nature dealing with this campaign. DEALER RESPONSIBILITY It is the dealer’s responsibility to check Service COMM or Dealer Business Systems (DBS) National Service History for the campaign status on each vehicle falling within the range of this voluntary safety recall which for any reason enters the service department. This includes vehicles purchased from private parties or presented by transient (tourist) owners and vehicles in a dealer’s inventory. Federal law requires that new vehicles in dealer inventory which are the subject of a safety recall must be corrected prior to sale.
Failure to do so can result in civil penalties by the National Highway Traffic Safety Administration. While federal law applies only to new vehicles, Nissan strongly encourages dealers to correct any used vehicles in their inventory before they are retailed. REPAIR OVERVIEW Use Service COMM or Dealer Business Systems (DBS) National Service History to confirm this campaign applies
(Campaign ID # PC905) Inspect the Front Passenger Air Bag Inflator Metal Inflator with no end caps Plastic end caps Register the new front passenger air bag module Replace the front passenger air bag module Return the old front passenger air bag module End 2/17 NTB22-071A REQUIRED SPECIAL TOOLS New or replacement Essential Tools are available from Tech Mate online: www.techmatetools.com, or by phone: 1-833-397-3493. When ordering, keep in mind that the tool part number prefix has changed from “J” to “NI”. For example, J-52352 is now NI-52352. Quick Scan Tool (J-52352)
• Each dealer has been previously shipped one Quick Scan Tool (J-52352). Figure 1 3/17 NTB22-071A SERVICE PROCEDURE To avoid the risk of death or severe personal injury, follow all cautions, warnings and notes when working on or near a Supplemental Restraint System (SRS), such as an air bag. To avoid damage to the vehicle, handle interior trim carefully. Work with clean hands and clean tools to avoid dirt and stains. Use protective covers as needed. 1. Write down the radio settings. Presets 1 2
AM FM 1
FM 2
SAT 1
SAT 2 3 4 5 6 Bass Treble Balance Fade Speed Sen. Vol. 2. Turn the ignition OFF. 3. Disconnect both battery cables, negative cable first. 4. Wait at least 3 minutes. 5. Remove the front passenger air bag module. • Refer to the ESM: RESTRAINTS > SRS – Supplemental Restraint System (SRS) > FRONT PASSENGER AIR BAG MODULE > Removal and Installation
> Removal 6. Set the module in a clean working area. 4/17 NTB22-071A Module Inspection 7. Inspect the front passenger air bag module where shown in Figure 2 and Figure 3, to confirm if it needs to be replaced. • If the front passenger air bag inflator has a plastic end cap (Figure 4 and Figure 6 on page 6), no replacement is required. Reassemble the instrument panel in the reverse order of disassembly, and then skip to step 14 on page 12.
HINT: The plastic end caps may be a different color than shown. • If the front passenger air bag inflator is metal (no plastic end caps as shown in Figure 5 and Figure 7 on page 6), continue to step 8 on page 7 for front passenger air bag inflator replacement. Figure 2 Figure 3 Plastic end cap Natural metal end 5/17 NTB22-071A Examples of Air Bag Inflators HINT: The plastic end caps may be a different color than shown. Air Bag Inflator with plastic end caps (OK Condition) Air Bag Inflator with no end caps (NG Condition) Figure 4 Figure 5 Figure 6 Figure 7 6/17 NTB22-071A 8. Register the new module serial number as follows. • The new module is listed in the PARTS INFORMATION. a. Attach the Quick Scan Tool
(J-52352) to your CONSULT PC
USB port. Figure 8 b. On the left side of the ASIST main menu, select TECH SUPPORT INFO, then
Inventory Vehicle Actions. TECH SUPPORT INFO Inventory Vehicle Actions Figure 9 7/17 NTB22-071A c. Select CLICK HERE (Airbag to VIN Registration). Select CLICK HERE Figure 10 d. Use the Quick Scan Tool to scan the bar code Vehicle Identification Number (VIN) on the B-pillar label. • Wipe any dirt/debris from the bar code before scanning. HINT:
o Some labels may not scan quickly.
o Hold the Quick Scan Tool approximately 6 inches away from the label.
o Hold the trigger down until the label is read (this may take several seconds). Figure 11 o The VIN will automatically populate (see Figure 13 on page 9).
o If needed, the VIN can be entered manually. 8/17 NTB22-071A e. Use the Quick Scan Tool to scan the bar code (serial number) on the new module. (There are 2 copies of the same bar code on the module.)
• The serial number will automatically populate (Figure 13).
• If needed, the serial number can be entered manually. Serial number Figure 12 f. Select Submit on the ASIST screen (Figure 13). Select Submit after both fields are populated. Figure 13 9/17 NTB22-071A 9. Set the module in a clean working area. To prevent damage to the air bag module, do not set the module facing down. Module cover Module Figure 14 10. Use a finesse stick to release the
module clips from the module cover. Clips Figure 15 10/17 NTB22-071A 11. To release the clips on the opposite side, continue rotating the module cover away from the module. Clips under here Figure 16 • In the next step, insert the module clips into the lower module cover first. Cflip holes Figure 17 12. Insert the NEW module into the module cover.
a. Seat the module clips into the left side of the module cover as shown in Figure 18. b. Rotate the module into the module cover to seat the clips on the
opposite side. Seat clips here first… …then rotate the module to seat clips here Figure 18 11/17 NTB22-071A 13. Ensure ALL module clips (circled in green) are fully seated into BOTH sides of the module cover, as shown in Figure 19 and Figure 20. All module clips are fully seatSeedaint tcolipthsehmeroedule
cover on both sides. Figure 19 Figure 20 14. Install the module into the vehicle in the reverse order of removal.
• Be sure to use new module mounting bolts.
• Refer to the ESM: RESTRAINTS > SRS – Supplemental Restraint System (SRS) > FRONT PASSENGER AIR BAG MODULE > Removal and Installation
> Installation 15. Connect both battery cables, positive cable first. 16. Reset the clock and the radio settings. 17. Turn the ignition ON and observe the air bag warning light:
• The air bag warning light should illuminate for 7 seconds and then go out.
o If the air bag warning light does not operate as described above, there may be an issue not covered by this campaign. Refer to the ESM for additional diagnostic and repair information. 18. If a new module was installed, return the removed (old / non-deployed) module in the box that the new module came in.
• TK Services and RXO Logistics have provided return instructions for the recalled Takata inflators and modules at pages 13-16 of this bulletin.
o Reminder: Federal Hazardous Material Regulations (HMR) govern preparation of shipments of hazardous materials and prohibit handling and preparation for shipment by any person who is not trained and certified as required by the HMR. The HMR impose specific requirements for retailers, packaging, labeling and pre-transportation functions. Violations can result in civil penalties by the Pipeline and Hazardous Materials Safety Administration. (Title 49 Code of Federal Regulations Subchapter C) 12/17 NTB22-071A Hazardous Materials Training/Certification Responsibility In accordance with Title 49, Code of Federal Regulations (49 CFR), Sections 172 Subpart H and 173.1(b), it is the responsibility of the dealer to ensure that every employee handling and preparing hazardous materials for shipment is properly trained/certified. Initial and recurring training can be completed by contacting one of the training companies listed below, or any other company that offers hazardous material training/certification. SHIPMATE, INC.
Hazardous Materials Training & Consulting 780 Buckaroo Trail, Suite D Sisters, OR 97759 Website: www.shipmate.com Tel: 310.370.3600, Fax: 310.370.5700 DGI Training Center
West Seminar Registrations and On-Site Information 1060 El Camino Real, Suite B Redwood City, CA 94063-1645 Website: www.dgitraining.com Tel: (650) 306-8450 or (800) 338-2291 Lion Technology
570 Lafayette Rd. Sparta, NJ 07871-3447 Email: [email protected] Tel: 888.546.6511, Fax: 973.579.6818 13/17 NTB22-071A TAKATA AIRBAG RECALL RETURN INSTRUCTIONS
IMPORTANT: Must be performed by certified DOT HAZMAT personnel. RETURN INSTRUCTIONS 14/17 NTB22-071A BOOKING TEMPLATE FOR TAKATA AIRBAG RECALL RETURNS 15/17 NTB22-071A 16/17 NTB22-071A 17/17 NTB22-071A
PARTS INFORMATION
DESCRIPTION PART NUMBER QUANTITY
MODULE ASSY-AIR BAG, ASSIST 98515-4Z60E 1
As needed
BOLTS 01141-00461 2
As needed
HINT: new inflator came in.
ator in the box that the • Follow the RETURN INSTRUCTIONS beginning on page 13.
CLAIMS INFORMATION
Submit a “CM” line claim using the following claims coding: CAMP ESCRIPTION
OP CODE
FRT PC905 Remove and Inspect Air Bag Inflator, OK. Do Not Replace
Remove and Inspect Air Bag Inflator, NG. Remove and Replace Front Passenger Air Bag Module Assembly PC9050 PC9051 0.5 0.6
AMENDMENT HISTORY
PUBLISHED DATE REFERENCE DESCRIPTION
August 15, 2022 NTB22-071 Original bulletin published
Updated REQUIRED SPECIAL TOOLS July 27, 2023 NTB22-071A information on page 3, revised pages 7, 8, 12, and 14, added pages 13-16, NOTE references changed to HINT

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