2019 Nissan Rogue

Voluntary Safety Recall Campaign 2017-2019 Nissan Rogue Hybrid; Brake Booster

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Classification: Reference: Date:
BR22-002 NTB22-080 October 6, 2022

 

VOLUNTARY SAFETY RECALL CAMPAIGN
2017-2019 ROGUE HYBRID; BRAKE BOOSTER

 

CAMPAIGN ID #: R22A6
NHTSA #: 22V549
APPLIED VEHICLES: 2017-2019 Rogue Hybrid (T32H)

 

INTRODUCTION

Nissan is conducting this voluntary safety recall campaign, on certain specific model year 2017-2019 Rogue Hybrid vehicles, to replace the brake booster power supply unit. This service will be performed at no charge to the customer for parts or labor.

 

IDENTIFICATION NUMBER

Nissan has assigned identification number R22A6 to this campaign. This number must appear on all communication and documentation of any nature dealing with this campaign.

 

REPAIR OVERVIEW

Remove the Hydraulic Brake Booster

⇓

Replace the Hydraulic Brake Booster Power Supply Unit

⇓

Install the Hydraulic Brake Booster

⇓

END

 

REQUIRED SPECIAL TOOL

  • One of special tool Brake Booster Holding Bracket NI-53365 has previously been shipped to each dealer (Figure 1).

 

SERVICE PROCEDURE

IMPORTANT: To avoid the risk of death or severe personal injury, follow all warnings, cautions and notices in the ESM procedure.

 

Remove the Hydraulic Brake Booster

 

  1. Remove the hydraulic brake booster unit from the vehicle.

 

  • Refer to the ESM: BRAKES > BRAKE SYSTEM > REMOVAL AND INSTALLATION > HYDRAULIC BRAKE BOOSTER UNIT > Removal and Installation

 

  1. Remove the four (4) nuts from the brake booster adapter, and then remove the brake booster adapter from the hydraulic brake booster unit.

 

  • Do not discard the securing nuts, they will be used to secure the hydraulic brake booster to the holding bracket in step 4 on page 5.

 

Replace the Hydraulic Brake Booster Power Supply Unit

 

  1. Install the brake booster holding bracket to a vise.

 

  1. Install the hydraulic brake booster unit to the holding bracket.

 

 

  1. Place a shop rag and an oil tray on the floor under the hydraulic brake booster unit to catch any excess fluid.

 

  1. Clean dirt and debris off the hydraulic brake booster unit using Nissan brake cleaner or equivalent.

 

  1. Disconnect the brake fluid reservoir’s rubber hose from the hydraulic brake booster unit and allow the brake fluid to drain out of the reservoir into the oil tray.

 

  • Slide the clamps up the hose.

 

 

  1. Remove the rubber hose from the brake fluid reservoir, and then install the rubber cap from the parts kit on the reservoir port.

 

NOTICE

To avoid damage to the reservoir tank, do not apply excessive pressure to the reservoir tank when disconnecting the hose.

 

  1. Loosen the high-pressure tube flare nuts, and then remove the high-pressure tube from the hydraulic brake booster unit.

 

  1. Install the plastic M10 cap from the parts kit in the high-pressure tube port on the left side of the hydraulic brake booster unit.

 

  1. Using a suitable tool, remove the two (2) rubber grommets from the hydraulic brake booster control module and discard, they will not be reused.

 

  • New rubber grommets are provided in the parts kit.

 

  1. Place a mark on the hydraulic brake booster control module terminal where the positive (red) wire is connected.

 

  1. Remove the two (2) screws securing the power supply wires to the hydraulic brake booster control module and discard, they will not be reused.

 

  • New screws are provided in the parts kit.

 

  1. Remove the bracket cap from the power supply unit mounting bracket and discard, it will not be reused.

 

  • A new bracket cap is provided in the parts kit.

 

  1. Remove the power supply wire harness from the wire harness retaining bracket.

 

  1. Remove the power supply unit from the hydraulic brake booster unit by pulling the power supply unit in the direction shown in Figure 17.

 

  1. Remove the two (2) bolts securing the power supply unit mounting bracket to the hydraulic brake booster, and then remove the power supply unit mounting bracket.

 

IMPORTANT: Be sure to remove the sensor harness from the hook of the power supply unit mounting bracket.

 

  • Discard the mounting bracket and the two (2) bolts, they will not be reused.

 

NOTE: Refer to Figure 43 on page 18 for parts reference for steps 18 – 28.

 

  1. Install the sensor harness on the hook of the new power supply unit mounting bracket (Figure 19), and then install the bracket to the hydraulic brake booster using two (2) new bolts from the parts kit (Figure 20).

 

  • Power supply unit mounting bracket bolt torque: 8 N•m (0.8 kg-m, 72 in.-lb)

 

  1. Install the new power supply unit to the hydraulic brake booster unit.

 

  • Align and install the upper mounting pins first, and then install the lower mounting pin.

 

IMPORTANT: Ensure the upper and lower mounting pins are properly aligned with the mounting holes.

 

  1. Install a new bracket cap from the parts kit on the power supply unit mounting bracket.

 

NOTE: A snap noise will be heard when the bracket cap is properly installed.

 

  1. Insert the power supply wire harness into the wire harness retaining bracket, as shown in Figure 25.

 

  1. Install the power supply wires to the hydraulic brake booster control module.

 

IMPORTANT: Make sure the positive (red) wire is placed in the same terminal that was marked on step 12 on page 7.

 

  • When installing the power supply wires to the hydraulic brake booster control module, ensure the terminal crimp faces outward, as shown in Figure 26 and Figure 27.

 

  1. Using two (2) new screws from the parts kit, secure the power supply wire terminals to the hydraulic brake booster control module.

 

  • Power supply wire terminal screw torque: 3.0 N•m (0.3 kg-m, 27 in.-lb)

 

  1. Install two (2) new rubber grommets to cover the power supply wire terminals.

 

  • The rubber grommets may be inserted in either direction.

 

IMPORTANT: Do not apply any lubricant to the rubber grommets

 

  1. Remove the plastic M10 caps from the hydraulic brake booster unit and the new power supply unit.

 

  1. Install a new high-pressure tube.

 

  • Install and hand tighten the flare nut on the hydraulic brake booster side first (Figure 32), and then install and hand-tighten the flare nut on the power supply unit side (Figure 33).

 

  1. Torque the flare nut on the hydraulic brake booster side first (Figure 32), and then torque the flare nut on the power supply unit side (Figure 33).

 

  • Flare nut torque: 15 N•m (1.5 kg-m, 11 ft-lb)

 

NOTE: The above torque value for the flare nuts have already been adjusted to compensate for the length of the crow foot when used with a torque wrench of 1115 inches in length.

 

  1. Verify the alignment marks on the bottom of the mass damper align with the alignment mark on the highpressure tube.

 

  1. Remove the rubber cap on the reservoir port, and then install the new rubber brake hose from the brake hose kit, 46210-4BC0C (Figure 36), to the reservoir.

 

IMPORTANT: DISCARD the rubber brake hose in the brake booster assembly kit (47210-4BC8A), only use the rubber brake hose from the brake hose kit (Figure 36).

 

  • Align the white alignment mark of the rubber brake hose to the alignment tab on the reservoir, as shown in Figure 37, and then secure the hose clamp.

 

  1. Install the new rubber brake hose to the hydraulic brake booster unit (Figure 38).

 

  • Align the blue alignment mark of the rubber brake hose to the hydraulic brake booster unit, as shown in Figure 39, and then secure the hose clamp.

 

  1. Remove the hydraulic brake booster unit from the holding bracket.

 

  • Do not discard the securing nuts, they will be used to secure the brake booster adapter to the hydraulic brake booster unit in step 33 on page 16.

 

  1. Remove the old gasket from the hydraulic brake booster unit, and then install a new gasket.

 

IMPORTANT: Avoid touching or moving the input rod.

 

  1. Using the four (4) nuts from step 31 on page 15, install the brake booster adapter to the hydraulic brake booster unit.

 

  • Brake booster adapter nut torque: 11.2 N•m (1.1 kg-m, 8 ft-lb)

 

Install the Hydraulic Brake Booster

 

  1. Install the hydraulic brake booster into the vehicle.

 

  • Refer to the ESM: BRAKES > BRAKE SYSTEM > REMOVAL AND INSTALLATION > HYDRAULIC BRAKE BOOSTER UNIT > Removal and Installation

 

  • Hydraulic brake booster unit nut torque: 11.2 N•m (1.1 kg-m, 8 ft-lb)

 

  1. Perform the hydraulic brake booster function check.

 

  • Refer to the ESM: BRAKES > BRAKE SYSTEM > REMOVAL AND INSTALLATION > HYDRAULIC BRAKE BOOSTER UNIT > Inspection After Installation

 

  1. Using CONSULT-III, erase any previously set DTCs in Diagnosis (All Systems).

 

  1. Dispose of the hydraulic brake booster power supply unit.

 

 

PARTS INFORMATION

DESCRIPTION PART NUMBER QUANTITY
BOOSTER ASSY – BRAKE-HYD 47210-4BC8A 1
KIT – GSK PIN D7212-4CE0A 1
HOSE KIT – BRAKE 46210-4BC0C 1
SUPER HEAVY DUTY BRAKE FLUID DOT 3 999MP-A4100P (1)

(1) Order this item through the Nissan Maintenance Advantage program: Phone 877-NISNMA1 (877-647-6621). Website order via link on the dealer portal; www.NNAnet.com and click on the “Maintenance Advantage-Tire/Battery/Chemical” link.

 

PARTS KIT VISUAL REFERENCE

  • The following figure shows the components of BOOSTER ASSY – BRAKE-HYD (47210-4BC8A).

 

  • The following figure shows the components of HOSE KIT – BRAKE (46210-4BC0C).

 

  • The following figure shows the components of KIT – GSK PIN (D7212-4CE0A).

 

R22A6 – Hydraulic Brake Booster – 2017-2019 Nissan Rogue Hybrid

 

R22A6 – Hydraulic Brake Booster – 2017-2019 Nissan Rogue Hybrid

 

Remedy Instructions and TSB

RCRIT-22V549-0001.pdf 4182.503KB

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Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V549&docType=RCL

 

 

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  • [Wireless & Bluetooth Enabled] - Say goodbye to wires. BlueDriver connects with Bluetooth via your phone/tablet to a sensor that plugs into your car's OBDII port. Get all of the capabilities of an expensive code reader & scan tool without any annoying wires.
  • [User-Friendly App and Repair Videos] - BlueDriver gives you more ways to scan and fix your vehicle. Our iOS & Android app connects you to a large database of repair videos with step-by-step directions of repairs.
$119.95 −$20.00 $99.95 Amazon Prime
Buy on Amazon Price incl. tax, excl. shipping
Bestseller No. 10
SRS/at/Engine, 8 Reset Services, Oil/Brake/BMS/SAS/DPF/TPMS Reset/ABS Bleeding/Throttle Adaptation, Free Lifetime Upgrade" />
OBD2 Scanner TOPDON AD600S Scan Tool, Code Reader, Diagnostics Scanner for ABS/SRS/at/Engine, 8 Reset Services, Oil/Brake/BMS/SAS/DPF/TPMS Reset/ABS Bleeding/Throttle Adaptation, Free Lifetime Upgrade
  • 【🔥🔥8 Reset Service Car Scanner 】TOPDON obd2 scanner AD600S is the upgrade version of TOPDON AD600, AD500 and AD500S.This diagnostic scan tool Adds 3 more commonly used reset function.✅Except for OIL RESET, BRAKE RESET, TPMS RESET, Throttle Adaptation, SAS RESET, ✅it add the BMS RESET, ABS BLEEDING, DPF RESET, ✅more practical reset functions than TOPDON AD600 and AD500S. For the cost you’re getting value from this handy car scanner to reset systems. *Function menu varies by vehicle’s specifics.
  • 【👍 Recommended by Youtuber Samcrac 👍 4 Systems Diagnostic Tool. 】This is an OBDII scanner and 4 systems diagnostic tool made for home mechanics, DIYers, and professionals. You can access AT/ENG/ABS/SRS fault codes to find the right troubleshooting procedure, and diagnose with full 10 OBD2 test modes to fix most of emission issues. Give your aging cars satisfying routine maintenance to avoid costly repairs, a breakdown, or even a crash.*DOESN'T WORK WITH 5G.
  • 【No extra software fee + One-click Lifetime Free Updates + 32G memory】The touch-sensitive screen on this scan tool makes operation much easier than the simple button-based OBD2 code readers. The icons are clear and its 5” color screen with high resolution will leave you with no trouble interpreting results in a dark garage. One-click lifetime updates over Wi-Fi will keep the software current and the coverage addition constant. Android 6.0 ensures lightning-fast bootup and processing.
  • 【Powerful Compatibility + Work on 90 Vehicle Brands】Most OBD2 scanners work with vehicles manufactured after 2001, but TOPDON ArtiDiag600S compatible with OBDII-equipped vehicles built after 1996, and it works on more than 90 Vehicle Brands.It supports Diesel (12v only), gasoline, 12V passenger car, pickup, light-duty truck, SUV, minivans, compatible with OBD2/EOBD/JOBD&CAN protocols.*Menus vary by make, model, and year of gasoline or diesel engine vehicle. Email us your VIN data.
  • 【Versatile Scan Tool+AUTO VIN+DTC Lookup】This OBD2 scanner has automatic VIN technology to identify the car without manual input. Live data display in text or 4-in-1 merged waveform graph, you can save, share, print, or email the overall inspection report for easier analysis. Inbuilt “Feedback” module provides customized repair suggestions from our certified professionals. Onboard DTC library saves your Google searching time when interpreting the error codes. AutoVIN doesn’t work on ALL cars.
$209.99 Amazon Prime
Buy on Amazon Price incl. tax, excl. shipping

Last update on 2024-06-30 / Affiliate links / Images from Amazon Product Advertising API

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