2023 Nissan Leaf; Front Passenger Brake Tube

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Classification: Reference: Date:
BR23-002 NTB23-045 May 22, 2023

 

VOLUNTARY SAFETY RECALL CAMPAIGN
2023 LEAF; FRONT PASSENGER BRAKE TUBE

CAMPAIGN ID #: PC976
APPLIED VEHICLES: 2023 LEAF (ZE1)

 

INTRODUCTION

Nissan is conducting this voluntary safety recall campaign, on certain specific model year 2023 LEAF vehicles, to inspect and, if necessary, replace the front passenger (RH) side brake tube. This service will be performed at no charge to the customer for parts or labor.

 

IDENTIFICATION NUMBER

Nissan has assigned identification number PC976 to this campaign. This number must appear on all communication and documentation of any nature dealing with this campaign.

 

SERVICE PROCEDURE

Front Passenger Brake Tube Inspection

 

  1. Open the hood and place a protective cover over the RH fender.

 

  1. Locate the ABS actuator on the passenger side of the vehicle.

 

  1. Using a mirror, inspect the entire length of the under-hood portion of the front passenger brake tube for pinches, gouges, scrapes, or abrasions around the entire circumference of the brake tube.
  • If NO pinches, gouges, scrapes, or abrasions are found on the brake tube, no further action is needed. Skip to CLAIMS INFORMATION on last page.
  • If the brake tube has any pinches, gouges, scrapes, or abrasions, continue to step 4 for front passenger brake tube replacement.

 

  1. Place the vehicle on a suitable lift.

 

Front Passenger Brake Tube Replacement

WARNING

To avoid the risk of death or severe personal injury:

 

  • Do not allow the reservoir tank to empty, as this may cause damage to the master cylinder internal components or the brake system.

 

  • Do not allow foreign matter (e.g. dust and oils other than brake fluid) to enter the ABS Actuator or Master Cylinder reservoir tank.

 

NOTICE

To avoid damage to the vehicle:

 

  • Do not spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it off immediately and wash with water if it gets on a painted surface.

 

 

 

  • All hoses and piping (tubes) must be free from excessive bending, twisting, and pulling.

 

  • Make sure there is no interference with other parts when turning steering both clockwise and counterclockwise.

 

  1. Disengage the upper brake tube retainer.

 

  1. Disengage the lower brake tube retainer.

 

  1. Using a flare nut wrench, loosen and separate the front passenger brake tube flare nut from the ABS actuator.

 

  1. Lift the vehicle to a suitable height, and then remove the front passenger wheel and tire assembly.

 

  1. Using a flare nut wrench, loosen and separate the brake tube flare nut from the brake hose.

 

  1. Carefully disengage the front passenger brake tube from the brake tube retainer.

 

  1. Lower the brake tube down, toward the rear of the front passenger drive shaft assembly, as shown in Figure 8.

 

  1. Lower the vehicle down enough to allow access to both ends of the front passenger brake tube.

 

  1. Move the under hood end of the front passenger brake tube away from the ABS actuator and route under the A/C line.

 

  1. Remove the front passenger brake tube from the vehicle wheel well, as shown in Figure 10.

 

  1. Install a new front passenger brake tube in the reverse order of removal.

 

  1. Torque both front passenger brake tube flare nuts to 16.2 N•m (1.7 kg-m, 12 ft-lb).

 

  1. Bleed the brake system.

 

  1. Inspect for brake fluid leaks.
  • Refer to the ESM: BRAKES > BRAKE SYSTEM > REMOVAL AND INSTALLATION > FRONT BRAKE PIPING > Inspection after Installation

 

  1. Install the front passenger wheel and tire assembly.
  • Wheel nut torque: 120 N•m (12 kg-m, 89 ft-lb)

 

  1. Remove the protective cover from the RH fender and close the hood.

 

  1. Remove the vehicle from the lift.

 

PARTS INFORMATION

DESCRIPTION PART NUMBER QUANTITY
TUBE ASSY-BRAKE, FRONT RH 46240-5SA0A 1 If Needed
BRAKE FLUID (DOT 3 TYPE, 12 OZ) (1) 999MP-A4100P 1 If Needed

(1) Order this item through the Nissan Maintenance Advantage program: Phone 877-NISNMA1 (877-647-6621). Website order via link on the dealer portal; www.NNAnet.com and click on the “Maintenance Advantage-Tire/Battery/Chemical” link.

 


PC976 – Corrosion in Brake Line May Cause Brake Fluid Leak – 2023 Nissan LEAF

 

PC976 – Corrosion in Brake Line May Cause Brake Fluid Leak – 2023 Nissan LEAF

 


Remedy Instructions and TSB

RCRIT-23V362-1606.pdf 4770.72KB

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Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=23V362&docType=RCL

 


 

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Last update on 2024-06-13 / Affiliate links / Images from Amazon Product Advertising API

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