Improperly Sealed Driver Side Cowl Area – 2022 Nissan Sentra

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June 12, 2023 NHTSA CAMPAIGN NUMBER: 23V421000

Improperly Sealed Driver Side Cowl Area

Corrosion of the electrical components could result in failure of various electrical systems, such as loss of wiper motor function or exterior lighting, inoperative air bags, or the ability to shift into gear without applying the brake pedal. Any of these scenarios can increase the risk of a crash. In addition, an electrical short-circuit may occur, increasing the risk of a fire.

 

NHTSA Campaign Number: 23V421

Manufacturer Nissan North America, Inc.

Components STRUCTURE

Potential Number of Units Affected 230

 

Summary

Nissan North America, Inc. (Nissan) is recalling certain 2022 Sentra vehicles. The driver’s side cowl area may have a missing or improper seal, which can allow water to leak inside the vehicle and corrode electrical components.

 

Remedy

Dealers will inspect and, if necessary, reseal the driver’s side cowl. If moisture or corrosion is found, the main harness and engine room harness will be replaced. Repairs will be performed free of charge. Owner notification letters are expected to be mailed July 26, 2023. Owners may contact Nissan’s customer service at 1-800-867-7669.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Nissan has a Recall

 


Cowl Seam Seal
Voluntary Safety Recall Campaign

Reference: PMA21
Date: June 15, 2023

 

IMPORTANT:  It is a violation of Federal law for dealers to sell or deliver new vehicles in their    inventory covered by this notification until the campaign’s final remedy action is performed.

Affected Models/Years: Affected Population: Dealer Inventory: SERVICE COMM Activation date: Stop Sale  In Effect
MY2022 Sentra (B18) 230 NA June 15, 2023

YES

 

***** Campaign Summary *****

Nissan is reclassifying the previously announced Quality Action (PMA11) as a Voluntary Safety Recall Campaign. Nissan is committed to the safety and security of our customers and their passengers, and has notified the National Highway Traffic Safety Administration (NHTSA) that it is recalling certain specific MY2022 Nissan Sentra vehicles to address a potential water intrusion issue.

During periods of heavy rain, there is a possibility of water leaking through the front left cowl area onto the driver’s side floor, which can potentially lead to an increased risk of corrosion specifically at the TH80 connector. If corrosion develops between the terminals within the TH80 connector, it can short circuit potentially resulting in the following conditions, increasing the risk of accident, injury and property damage:

  • Inoperative washer motor, VDC, tail lamps, turn lamps, hazard lamps, reverse lamps or airbags
  • Malfunction Indicator Lamp (MIL) illuminated
  • No start
  • Engine start or shift gear without application of brake pedal
  • Stop lamps remain illuminated
  • Limited acceleration
  • Thermal Incident

Dealers will apply sealer to the driver’s side cowl area and inspect the TH80 connector for signs of humidity or corrosion.  If moisture or corrosion is detected, the dealer will replace the main harness and engine room harness.

 

***** Release Schedule *****

Parts

If inspection results indicate that parts replacement is needed, part 242336-6LA1A is on restriction and may be ordered through DBS. Remaining parts ordered via normal process.

Part Number Description Quantity 
999MP9G000P LORD Fusor 800DTM (1)
(2) 3M Urethane Seam Sealer #08368 (1)
24236-6LA1A BRKT-CONN 1 As Needed

(1) Repair can be performed using LORD Fusor PN 999MP9G000P OR 3M Urethane Seam Sealer #08368.

(2) 3M Urethane Seam Sealer #08368 can be purchased at Bodyshop Supply Retailers or some Auto Parts Suppliers.

 

NOTE: Parts replaced under this activity may be collected through the Nissan Part Return Program. If a Part Return Required Notification is received by the dealer, it is important for dealers to return parts applicable specifically to the VIN and repair order identified.

 

Repair

  • NTB23-050 Nissan will begin sending notifications to owners of all potentially affected vehicles in

 

Owner Notification

July 2023, via U.S. Mail.

 


Frequently Asked Questions (FAQ): 

 

Is this a Safety recall?

Yes.

 

Is this a Stop Sale?

Yes.

 

What is the reason for the Voluntary Safety Recall?

During periods of heavy rain, there is a possibility of water leaking through the front left cowl area onto the driver’s side floor, which can potentially lead to an increased risk of corrosion specifically at the TH80 connector.

 

What is the possible effect of this condition?

If corrosion develops between the terminals within the TH80 connector, it can result in a short circuit potentially resulting in the following conditions, increasing the risk of accident, injury and property damage:

  • Inoperative washer motor, VDC, tail lamps, turn lamps, hazard lamps, reverse lamps or airbags
  • Malfunction Indicator Lamp (MIL) illuminated
  • No start
  • Engine start or shift gear without application of brake pedal
  • Stop lamps remain illuminated
  • Limited acceleration
  • Thermal Incident

 

What will be the corrective action for this voluntary recall campaign?

Dealers will apply sealer to the driver’s side cowl area and inspect the TH80 connector for signs of humidity or corrosion. If moisture or corrosion is detected, the dealer will replace the main harness and engine room harness.

 

How long will the corrective action take?

This free service could take up to one (1.0) hours to complete but your Nissan dealer may require your vehicle for a longer period of time based upon their work schedule.

 

When will vehicle owners be notified?

Nissan will begin sending notifications to owners of all potentially affected vehicles in July 2023, via U.S. Mail.

 

Is my vehicle safe to drive?

If a customer experiences any of the following conditions, they should contact their local Nissan dealer for diagnosis:

  • Wet or damp flooring on driver’s side
  • Inoperative washer motor, VDC, tail lamps, turn lamps, hazard lamps, or reverse lamps
  • Hazard telltale light flashing rapidly
  • Airbag Warning Lamp illuminated
  • Malfunction Indicator Lamp (MIL) illuminated
  • No start
  • Engine start or shift gear without application of brake pedal
  • Stop lamps remain illuminated
  • Limited acceleration

If the customer detects any burning odor or smoke, Nissan recommends parking the vehicle outside and contacting Nissan Roadside Assistance to have the vehicle towed to an authorized dealer as soon as possible.  Otherwise, if your vehicle is subject to this campaign, you will receive an Owner Notification letter from Nissan, which will provide instructions on how to remedy your vehicle.  Affected owners are encouraged to have their vehicles repaired as soon as possible upon notification.

 

Is there anything owners can do to mitigate this condition?

No.

 

Are parts readily available?

Yes, parts are currently on restriction and may be ordered through DBS.

 

Will a rental vehicle be provided while the dealer is servicing the vehicle?

Please consult your dealer for alternate transportation availability while your vehicle is being serviced. Rental is available upon customer request, while parts are on order.

EXPENSE CODE DESCRIPTION AMOUNT
502 Rental Expense $156 (Max)
Contact the Warranty claims call center 1-800-258-7008 Option 7, if additional expense is required. Please refer to the Goodwill Rental Guidelines in the APRM for detailed information regarding application of rental reimbursement.

 

Is there any charge for the repair?

No. The remedy will be performed for the customer free of charge for parts and labor.

 

Will I have to take my vehicle back to the selling dealer to have the service performed?

No, any authorized Nissan dealer is able to perform the service.

For Consumer Affairs: Please inform us of the dealer where you would like to have the service completed.

 

I have lost confidence in the vehicle. Will Nissan replace or repurchase the vehicle?

The remedy will fully correct this condition. As the condition will be corrected, there is no basis for repurchasing or replacing your vehicle.

 

What model year vehicles are involved?

Certain MY2022 Nissan Sentra vehicles manufactured between September 21, 2022 to September 27, 2022.

 

Are you experiencing this condition on any other Nissan (or INFINITI) models?

No.

 

 


Description of the Defect:

Affected vehicles may have a missing or improper seal in the driver side cowl area. In this condition, during periods of heavy rain, there is a possibility of water intrusion through the front left cowl area onto the driver’s side floor, which can potentially lead to an increased risk of corrosion of electrical components. If corrosion develops in the main body harness to engine room harness connector, it can result in electrical short circuit and/or thermal damage to the connector.

In case of an electrical short circuit driver’s may experience the following conditions: the washer motor, VDC, tail lamps, hazard lamps, reverse lamps, or airbags may be inoperative; the tail lamps may remain illuminated; Malfunction indicator light (MIL) illuminated; the engine may not start; acceleration may be limited; or the engine may start or transmission may be shifted without applying the brake pedal. In rare cases, a fire could potentially occur. These conditions could increase risk of accident and injury.

 

Chronology of Principal Events:

On September 27, 2022, a plant technician noticed water accumulation on the front left-hand floor of a MY22 Nissan Sentra under simulated heavy rain conditions. Nissan initiated an investigation.

End of September 2022 through early October 2022 – Nissan discovered missing or improperly applied sealer in the engine room at the driver’s side cowl area. A vehicle audit conducted at the plant identified 579 MY22 Sentra affected vehicles out of a total of 693 audited. These vehicles were repaired at the plant prior to shipment.

From the audit, it was found that a new technician who started working at Nissan on September 21, 2022, was responsible for the defect. Inadequate supervision and failure to review the sealer application standards resulted in incorrect application by the new technician.

October 6, 2022 – Nissan launched a dealer quality hold.

October 14, 2022 – Nissan launched a dealer quality action to inspect and, if necessary, reseal the engine room sealer application on 418 MY22 Nissan Sentra vehicles.

Late October 2022 through December 2022 – Nissan investigated the potential impact of water intrusion through the cowl seal, including into the main harness and engine room harness connector.

January 2023 to June 2023 – Nissan initiated a safety assessment of potential risks from damage to the main harness and engine room harness connector. It was determined that corrosion in the connector could lead to various electrical issues and/or a potential thermal risk. These include inoperative washer motor, VDC, tail lamps, turn lamps, hazard lamps, or reverse lamps. Additionally, the hazard telltale light may flash rapidly on the com bi meter, the Airbag Warning Lamp may be illuminated, and/or the Malfunction Indicator Lamp (MIL) may illuminate. In some cases the customer may not be able to start their engine, or the customer may be able to start the engine or shift gears without application of brake pedal, the stop lamps could remain illuminated, and acceleration may be limited. In rare cases, there is the potential for a thermal incident to occur.

June 5, 2023 – Nissan decided to conduct a Voluntary Safety Recall of all potentially affected vehicles.

Nissan is not aware of any warranty claims or alleged accidents or injuries attributed to this condition.

 

Description of Corrective Action:

Dealers will be notified beginning June 14, 2023. Owners of all potentially affected vehicles will be notified beginning July 26, 2023. Dealers will reseal the driver side cowl seal and inspect the main body harness to engine room harness connector for signs of moisture or corrosion. If moisture or corrosion is detected, the main harness and engine room harness will be replaced. The repair timing is under final confirmation. All repairs will be performed free of charge for parts and labor. Nissan will not include a statement in the Part 577 owner notification concerning reimbursement for the cost of obtaining a pre-notification remedy since the subject vehicles are under warranty.

 


2022 Nissan Sentra; Cowl Seam Seal

 

Improperly Sealed Driver Side Cowl Area – 2022 Nissan Sentra

 


1 Affected Product

Vehicle

MAKE MODEL YEAR
NISSAN SENTRA 2022

 


5 Associated Documents

Nissan – Defect Information Report – June 2023

RMISC-23V421-5055.pdf 914.112KB

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Recall Acknowledgement

RCAK-23V421-2186.pdf 652.032KB

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Defect Notice 573 Report

RCLRPT-23V421-6363.PDF 213.826KB

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Remedy Instructions and TSB

RCRIT-23V421-8739.pdf 4878.167KB

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Nissan – PMA21 Dealer Announcement – June 2023

RCMN-23V421-4153.pdf 151.981KB

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https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=23V421&docType=RCL

 


 

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