R23C6 – Loss of Drive Power from Inverter Software Error – 2023 Nissan Ariya

September 28, 2023 NHTSA CAMPAIGN NUMBER: 23V657000

Loss of Drive Power from Inverter Software Error

An unexpected loss of drive power increases the risk of a crash.

 

NHTSA Campaign Number: 23V657

Manufacturer NissaneBay logo North America, Inc.

Components ELECTRICAL SYSTEM

Potential Number of Units Affected 9,813

 

Summary

NissaneBay logo North America, Inc. (NissaneBay logo) is recalling certain 2023 Ariya vehicles. The inverter software may detect a short circuit and shut down the EV system, resulting in a loss of drive power.

 

Remedy

Dealers will reprogram the inverter software, free of charge. Owner notification letters are expected to be mailed October 20, 2023. Owners may contact NissaneBay logo’s customer service at 1-800-867-7669. NissaneBay logo’s number for this recall is R23C6.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Nissan has a Recall

 


Inverter Reprogram
Voluntary Recall Campaign

Reference: R23C6
Date: September 29, 2023

 

Affected  Models/Years: Affected Population: Dealer Inventory: SERVICE COMM Activation date:Stop Sale  In Effect
MY2023 ARIYA (FE0)9,8132,800 September 29, 2023YES

 

***** Campaign Summary *****

NissaneBay logo has notified the National Highway Traffic Safety Administration (NHTSA) that it is issuing a Voluntary Safety Recall Campaign to reprogram the inverter on certain 2023 NissaneBay logo ARIYA vehicles identified in Service Comm and DBS National Service History.

On affected vehicles, there is a potential that conductive fibrous shavings from the drive motors’ slip ring assembly can momentarily short circuit the two slip rings.  If this occurs, the fibrous shavings are instantaneously burnt out resulting in no damage to any components.  However, due to the fail-safe protocols, when the inverter detects a momentary over-current due to the short circuit, it cuts the motor torque to protect internal components of the controller, resulting in a loss of drive and “EV System Off” message displayed on the dashboard to alert the driver.  If this issue occurs, the torque to the driven wheels will be cut off until the fail-safe mode is released following a vehicle power off and restart.  An unexpected loss of motive power while driving at high speed may increase the risk of a crash

Dealers will reprogram the inverter with updated software to improve failsafe protocols.  For AWD (all- wheel drive) vehicles, both front and rear inverters will need to be reprogrammed.

 

***** Release Schedule ***** 

PartsThe remedy involves reprogramming by CONSULT IV.  No parts are required.
Special Tools
  • CONSULT IV
Repair
Owner NotificationNissaneBay logo will notify the owners of potentially affected vehicles beginning October 2023.

 


Frequently Asked Questions (FAQ):

 

Is this a recall?

Yes.

 

Is this a Stop Sale?

Yes.

 

What is the reason for the recall?

On affected vehicles, there is a potential that conductive fibrous shavings from the drive motors’ slip ring assembly can momentarily short circuit the two slip rings. If this occurs, the fibrous shavings are instantaneously burnt out resulting in no damage to any components.  However, due to the fail-safe protocols, when the inverter detects a momentary over-current due to the short circuit, it cuts the motor torque to protect internal components of the controller, resulting in a loss of drive and “EV System Off” message displayed on the dashboard to alert the driver.

 

What is the possible effect of the condition?

If this issue occurs, the torque to the driven wheels will be cut off until the fail-safe mode is released following a vehicle power off and restart. An unexpected loss of motive power while driving at high speed may increase the risk of a crash

 

What will be the corrective action for this voluntary recall campaign?

Your NissaneBay logo dealer will reprogram the inverter with updated software. On AWD equipped vehicles, both the front and rear inverters will need to be reprogrammed.

 

How long will the corrective action take?

This service, which is conducted at no charge to you for parts and labor, could take up to one and a half (1.5) hours to complete. However, your NissaneBay logo dealer may require your vehicle for a longer period of time based upon their work schedule.  

 

When will vehicle owners be notified?

NissaneBay logo will begin sending notifications to affected owners beginning October 2023, via U.S. Mail.

 

Is my vehicle safe to drive?

If your vehicle is subject to this campaign, you will receive an Owner Notification letter from NissaneBay logo, which will instruct owners to bring their vehicles to a NissaneBay logo dealer to have their vehicles remedied as soon as possible.

 

Is there anything owners can do to mitigate this condition?

No.

 

Will a rental vehicle be provided while the dealer is servicing the vehicle?

Please consult your dealer for alternate transportation availability while your vehicle is being serviced. If parts replacement is necessary, rental is available upon customer request while parts are on order.

EXPENSE CODE DESCRIPTION AMOUNT
502 Rental Expense $156 (Max) 
Contact the Warranty claims call center 1-800-258-7008 Option 7, if additional expense is required. Please refer to the Goodwill Rental Guidelines in the APRM for detailed information regarding application of rental reimbursement including policy modifications outlined in WBP20-018.

 

Are parts readily available?

The remedy involves reprogramming the inverter with updated software. On AWD equipped vehicles, both the front and rear inverters will need to be reprogrammed. No parts are required.

 

Is there any charge for this service?

No. The remedy will be performed for the customer free of charge.

 

Will I have to take my vehicle back to the selling dealer to have the service performed?

No, any authorized NissaneBay logo dealer is able to perform the recall campaign.

 

I have lost confidence in the vehicle. Will NissaneBay logo replace or repurchase the vehicle?

The remedy will fully correct this condition. As the condition will be corrected, there is no basis for repurchasing or replacing your vehicle.

 

What model year vehicles are involved?

Model year 2023 NissaneBay logo ARIYA AWD vehicles manufactured from March 2022 to May 19, 2023 and 2023 NissaneBay logo ARIYA 2WD vehicles manufactured from June 2022 to March 27, 2023.

 

Are you experiencing this condition on any other NissaneBay logo (or INFINITIeBay logo) models?

No.

 


Description of the Defect:

On affected Ariya vehicles, there is a potential that conductive fibrous shavings from the drive motors’ slip ring assembly can momentarily short circuit the two slip rings. If this occurs, the fibrous shavings are instantaneously burnt out resulting in no damage to any components. However, due to the fail-safe protocols, when the inverter detects a momentary over-current due to the short circuit, it cuts the motor torque to protect internal components of the controller, resulting in a loss of drive and “EV System Off’ message displayed on the dashboard to alert the driver.

If this issue occurs, the torque to the driven wheels will be cut off until the fail-safe mode is released following a vehicle power off and restart. An unexpected loss of motive power while driving at high speed may increase the risk of a crash.

 

Chronology of Principal Events:

January 2022 – During a production trial, an Ariya vehicle’s electric motor appeared to shut off immediately after the vehicle started to move at low speed. The Diagnostic Trouble Code (DTC) indicated a short circuit had occurred inside the motor, but no damage was observed to any of the motor or components. NissaneBay logo investigated the cause of the condition.

February 2022 through April 2022 – NissaneBay logo inspected other Ariya vehicle motors and inventory parts and discovered conductive fibrous shavings on the slip ring end in the motor, apparently leftover from motor manufacturing. It was determined that the shavings could cause a momentary short circuit which initiated inverter fail-safe mode.
NissaneBay logo implemented visual inspection for shavings in the slip ring assembly.

Late December 2022 – NissaneBay logo received a report of an Ariya in China with motor shut off at low speed and “EV system error” message displayed, which had been produced after the April 2022 inspection countermeasure.

January 2023 through April 2023 – NissaneBay logo found that conductive fibers can be generated during usage from the slip ring in the motor. In rare cases, it may lead to the momentary short circuit between the electrodes. Because the short circuit was momentary and did not damage the internal components and the vehicle could be restarted, NissaneBay logo did not judge this condition as abnormal. However, as a precaution, NissaneBay logo implemented improved inverter fail-safe control logic into production in April 2023.

May 2023 through August 2023 – NissaneBay logo received two additional (2) foreign technical reports alleging electric motor shut off at vehicle start up or immediately upon backing out of a parking space while at low speed.

September 2023 – NissaneBay logo received a report of an incident in a foreign market, indicating that an Ariya vehicle went into fail-safe mode and shut off the electric motor while driving at a higher speed.

September 21, 2023 – Out of abundance of caution, NissaneBay logo decided to conduct a Voluntary Safety Recall to update the inverter/motor controller software to improve fail-safe protocols.

NissaneBay logo is not aware of any accident or injuries related to the subject condition.

 

Description of Corrective Action:

Dealers will be notified of the recall beginning September 29, 2023.

Beginning on October 20, 2023, owners of all potentially affected vehicles will be notified to bring their Ariya to a NissaneBay logo dealer for repair. Dealers will be instructed to reprogram the inverter to improve fail-safe protocols. All repairs will be performed free of charge for parts and labor and may take less than one (1) hour to complete.

NissaneBay logo will not include a statement in the Part 577 owner notification concerning reimbursement for the cost of obtaining a pre-notification remedy since the subject vehicles are under warranty.

 


Voluntary Safety Recall Campaign 2023 Nissan Ariya; Inverter Reprogram

 

R23C6 – Loss of Drive Power from Inverter Software Error – 2023 Nissan Ariya

 


1 Affected Product

Vehicle

MAKEMODELYEAR
NISSANeBay logoARIYA2023

 


5 Associated Documents

NissaneBay logo – Defect Information Report – September 2023

RMISC-23V657-1502.pdf 922.449KB

 


Recall Acknowledgement

RCAK-23V657-7260.pdf 645.946KB

 


Recall 573 Report

RCLRPT-23V657-1155.PDF 214.042KB

 


NissaneBay logo – R23C6 Dealer Announcement – September 2023

RCMN-23V657-1727.pdf 129.766KB

 


Remedy Instructions and TSB

RCRIT-23V657-6201.pdf 2661.616KB

 


Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=23V657&docType=RCL

 


 

Reprogramming

J2534-1 Re/Programming

 


Tutorial for Purchasing NERS Software

Software updated April 26, 2019 to version # 04.03.00. It is recommended the latest version of NERS be installed before connecting to a vehicle.

This NERS software supports reprogrammable Engine and Transmission control units from 1999 to 2019 model year vehicles, and 2005 MY and later VIN writing into ECUs, when using a NissaneBay logo validated pass-through device. Click the Reprogramming Tab for additional information on reprogramming. This software only provides ECU reprogramming, blank programming and VIN writing capability. It does not provide diagnostic or key programming capability. For Engine and Transmission control unit reprogramming and VIN writing capability on 2020 MY & newer, please use CONSULT-III plus or CONSULT-III plus R2R software.

Vehicle reprogramming requires the use of the following:

  • NissaneBay logo validated J2534-1 device
  • NissaneBay logo ECU Reprogramming Software (NERS)
  • Personal computer running Windows XP (SP2 or later) or Windows 7 or 10 64Bit
  • Applicable reprogram file

 

NissaneBay logo tested and validated the below listed devices. NissaneBay logo does not recommend the use of any other J2534-1 device not listed here.

Manufacturer Models
Actia PassThru +XS
Autel MaxiFlash Elite (with firmware v3.01)
Bosch Mastertech VCI (SFP v5.11.9)
Dearborn Group VSI-2534
Drew Technologies/OPUS IVS CarDAQ Plus, CarDAQ M, Mongoose ISO/CAN
Hella Gutmann Solutions Mega Macs 42 SE (DT VCI), Mega Macs 66 (DT66)
Texa TEXA Navigator TXTs Series

Click the below link to purchase NERS diagnostic software.

Purchase NERS Software

 

Download Purchased ECU Data File(s)

Once you have purchased ECU data file(s) and your order is completed, your ECU files can be downloaded. Please verify that you are logged in to your account before proceeding.

Purchase of ECU data enables file download access for a period of 24 hours, after which time the file will no longer appear in your list of purchased data files. Be sure to download all data files immediately following your purchase.

 


When you purchase a J-2534 reprogramming file, you will get a zip file containing a data file (.dat, .pdx, .xcal, .7z), a .csv or .xml file and a Reprog_readme.pdf. Please review the readme file for information on where to place the files in your PC.

Please Note that J2534-1 supports reprogramming on 1999 MY and later vehicles.

 

How to find the proper J-2534 Reprogramming ECU file:

In order for you to locate the proper ECU file, you will need to look up the applicable Technical Services Bulletin(TSB) for your vehicle. Instructions in the TSB will pinpoint and advise you of the ECU part # to enter below.

 

Download Purchased ECU Data File(s)

Once you have purchased ECU data file(s) and your order is completed, your ECU files can be downloaded. Please verify that you are logged in to your account before proceeding.

Purchase of ECU data enables file download access for a period of 24 hours, after which time the file will not longer appear in your list of purchased data files. Be sure to download all data files immediately following your purchase.

Special Note: NissaneBay logo and InfinitieBay logo vehicle uses a high level of security when Re/programming or Configuration is performed to the vehicle ECUs. With the release of NERS software version 04.00.01 or greater, technicians will be required to login with their NissaneBay logo or InfinitieBay logo Techinfo website user ID and password to perform Re/programming and Configuration in NERS.
Login Instruction Guide

 


September 2013, NissaneBay logo and InfinitieBay logo began the phase in of “Blank” Service Parts ECUs and TCMs. Depending upon the model and model year, replacement modules come WITHOUT software. When a replacement module is installed in an applicable vehicle for any reason, it will need to be programmed.

When you purchase a J-2534 Blank programming file, you will get a zip file containing a data file (.dat, .pdx, .xcal, .7z), a .csv or .xml file and a Reprog_readme.pdf. Please review the readme file for information on where to place the files in your PC.

 

How to find the proper J-2534 Blank Programming ECU file:

  • Obtain the blank ECU part number when you purchase the replacement ECU. NissaneBay logo’s and InfinitieBay logo’s parts catalog provides both the blank ECU part number and the ROM-DATA ID part number (after programming part number) to be used. Enter this blank ECU part number in the field below.

or

  • Using C-III plus software, retrieve the blank ECU part number from the new ECU. Enter this blank ECU part number in the field below.

Please note: Take care after making your selection that the listed vehicle information matches the vehicle you are programming.

  • Special Note: NERS Version 03.08 or higher supports Blank RWD, 5 speed TCM programming.

 

Download Purchased ECU Data File(s)

Once you have purchased ECU data file(s) and your order is completed, your ECU files can be downloaded. Please verify that you are logged in to your account before proceeding.

Purchase of ECU data enables file download access for a period of 24 hours, after which time the file will not longer appear in your list of purchased data files. Be sure to download all data files immediately following your purchase.

Special Note: NissaneBay logo and InfinitieBay logo vehicle uses a high level of security when Re/programming or Configuration is performed to the vehicle ECUs. With the release of NERS software version 04.00.01 or greater, technicians will be required to login with their NissaneBay logo or InfinitieBay logo Techinfo website user ID and password to perform Re/programming and Configuration in NERS.
Login Instruction Guide

 

www.nissaneBay logo-techinfo.com

 


 

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