2004 Infiniti I35

Voluntary Safety Recall Campaign 2001 Infiniti I30 & 2002-2004 Infiniti I35 Front Passenger Air Bag Inflator

by
Classification:Reference:Date:
RS17-041bITB17-038bJanuary 15, 2020

 

VOLUNTARY SAFETY RECALL CAMPAIGN

2001 I30 AND 2002-2004 I35 FRONT PASSENGER AIR BAG INFLATOR

 

This bulletin has been amended. See AMENDMENT HISTORY on page 27.  Please discard previous versions of this bulletin.

 

CAMPAIGN ID #:R1622,  R1704,  R1706,  R1707,  R1713,  R1714
NHTSA #:15V-226,  15V-287,  16V-349
APPLIED VEHICLES:2001 I30 (CA33)
2002-2004 I35 (CA33)

 

Check Service COMM or Dealer Business Systems (DBS)  National Service History to confirm campaign eligibility.

 

INTRODUCTION

InfinitieBay logo is conducting a Voluntary Safety Recall Campaign on certain specific model year 2001 I30 and  2002-2004 I35 vehicles to replace the front passenger air bag module and inflator. This service will be performed at no charge to the customer for parts or labor.

Takata has issued return packaging, shipping labels, documents, and directions that must be used and followed in order to properly carry out this campaign. Takata’s documentation is attached and is part of this bulletin.

 

IDENTIFICATION NUMBER

InfinitieBay logo has assigned identification numbers R1622, R1704, R1706, R1707, R1713, and R1714 to this campaign. Use Service COMM and the VIN to confirm the correct campaign ID number. The correct number must appear on all communication and documentation of any nature dealing with this campaign.

 

RETAILER RESPONSIBILITY

It is the retailer’s responsibility to check Service COMM or Dealer Business Systems (DBS) National Service History for the campaign status on each vehicle falling within the range of this voluntary safety recall which for any reason enters the service department. This includes vehicles purchased from private parties or presented by transient (tourist) owners and vehicles in a retailer’s inventory.  Federal law requires that new vehicles in retailer inventory which are the subject of a safety recall must be corrected prior to sale.  Failure to do so can result in civil penalties by the National Highway Traffic Safety Administration.  While federal law applies only to new vehicles, InfinitieBay logo strongly encourages retailers to correct any used vehicles in their inventory before they are retailed.

 

REPAIR OVERVIEW

Use Service COMM or Dealer Business Systems (DBS)
National Service History to confirm this campaign applies

↓

Register the new front passenger
air bag inflator and new module

↓

Replace the front passenger
air bag module and inflator

↓

Return the old front passenger air bag inflator

↓

End

 

REQUIRED SPECIAL TOOLS

Air Bag Module Support (J-51315-KIT)

 

REQUIRED SPECIAL TOOL (J-52352)

Quick Scan Tool (J-52352)

 

  • Each retailer has been shipped one Quick Scan Tool (J-52352).

 

  • Additional tools can be obtained from TechMate: nissantechmate.com or 1-800-662-2001.

 

SERVICE PROCEDURE

 

New Inflator and New Module Registration

 

  1. Obtain a new inflator and a new module from your parts department.

 

  • New inflator and new module are listed in the Parts Information.

 

  1. Attach the quick scan tool (J-52352) to your CONSULT PC USB port.

 

  1. On the left side of the ASIST main menu, select Tech Support Info, then Inventory Vehicle Actions.

 

  1. Select CLICK HERE (Air Bag to VIN Registration).

 

Register the New Inflator

 

  1. Use the quick scan tool to scan the bar code (VIN) on the B-pillar label.

 

  • Wipe any dirt/debris from bar code before scanning.

 

NOTE:

  • Some labels may not scan quickly.

 

  • Hold the scan tool approximately 6 inches away from the label.

 

  • Hold the trigger down until the label is read (this may take several seconds).

 

  • VIN will automatically populate (see Figure 5).

 

  • If needed, VIN can be entered manually.

 

  1. Use the quick scan tool to scan the bar code (serial number) on the new inflator shipping box.

 

  • The serial number will automatically populate (see Figure 5 on previous page).

 

NOTE: If needed, the serial number can be entered manually.

 

  1. Select Submit on the ASIST screen (see Figure 5 on the previous page).

 

Register the New Module

 

  1. Use the quick scan tool and scan the bar code (VIN) on the vehicle B-pillar label a second time.

 

NOTE:

  • Some labels may not scan quickly.

 

  • Hold the scan tool approximately 6 inches away from the label.

 

  • Hold the trigger down until the label is read (this may take several seconds).

 

  • The VIN will automatically populate Figure 7 (see Figure 8 on the next page).

 

  • If needed, VIN can be entered manually.

 

  1. Open the Module shipping container.

 

  • New module is listed in the Parts Information.

 

  1. Locate the bar code sticker on the new module.

 

NOTE: The new module will be left in the  shipping container until later in this  procedure.

 

  1. Use the quick scan tool to scan the bar code (serial number) on the new module (see  Figures 9 and 10).

 

  • The serial number will automatically populate (see Figure 8).

 

NOTE: If needed, the serial number can be entered manually.

 

  1. Select Submit on the ASIST screen (see Figure 8 on the previous page).

 

Inflator and Module Replacement

 

IMPORTANT:

 

  • Follow all cautions, warnings, and notes in the Electronic Service Manual (ESM) when working on or near a Supplemental Restraint System (SRS), such as an air bag.

 

CAUTION: Handle interior trim carefully to avoid damage. Work with clean hands and clean tools to avoid dirt and stains. Use protective covers as needed.

 

  1. Turn the ignition ON.

 

  1. Write down the radio settings.

 

  1. Turn the ignition OFF.

 

  1. Disconnect both battery cables, negative cable first.

 

  1. Wait at least 3 minutes.

 

  1. Remove the passenger air bag module (module) from the vehicle.

 

  • Refer to the appropriate ESM for module removal information.

 

IMPORTANT: Follow all cautions, warnings, and notes in the ESM when working on or near the SRS, such as an air bag.

 

CAUTION: Handle interior trim carefully to avoid damage. Work with clean hands and clean tools to avoid dirt and stains. Use protective covers as needed.

 

  1. Set the module in a clean working area.

 

  NOTE: Do not set the module with cover facing down.

 

  1. Securely mount the air bag module support (support) in a vice (see Figure 11).

 

WARNING:

  • Work from behind and to the sides of the support.

 

  • Wear safety glasses while performing inflator replacement.

 

  1. Disconnect the harness clip from the module frame.

 

  1. Attach the support bracket to the module frame.

 

  • Tighten the bolts holding the bracket to the module frame.

 

  • Use bolts supplied with the support.

 

  • Leave the L brackets on each end slightly loose to allow for positioning of the module in the support.

 

WARNING: Work from behind and to the sides of the support.

 

  1. Mount the module in the support.

 

  • Use bolts and nuts supplied with the support.

 

  1. Make sure the module is centered in the support.

 

NOTE: Centering the module in the support will allow access to the inflator securing nuts through the slots in the support.

 

  1. Tighten all of the mounting bolts and nuts that hold the module to the support.

 

  1. Carefully cut a few inches of the yellow corrugated harness cover in the area shown.

 

  • Do not cut the wires inside the corrugated cover.

 

  1. Attach 2 shorting pins to the inflator harness as shown.

 

  • Make sure to pair the wires from each end of the inflator.

Blue with White

Red with Yellow

 

  • Use an insulation displacement type wire connector as a shorting pin.

 

  • Refer to the Parts Information for additional connector/shorting pin information.

 

  1. Cut off the connector end of the harness.

 

  1. Remove the 4 nuts from the module that hold the inflator in place (see Figures 19 and 20).

 

  • Use a ratchet and extension.

 

  • Remove the 4 nuts.

 

NOTE: These nuts will not be reused.

 

  1. Remove the inflator stopper.

 

  1. Push the right side of the inflator out of the module.

 

  • Twist the inflator to a position that will allow the connector and harness to fit through the opening.

 

  1. Pull the old inflator completely out of the module from the left side.

 

  1. Set the old inflator in the clean working area making sure it does not roll and fall to the floor.

 

  1. Remove the old module from the support and place it on a clean work surface.

 

  1. Remove the support bracket from the old module.

 

  1. Remove the new module from its shipping container.

 

  • New module is listed in the Parts Information.

 

  1. Remove the instrument panel finisher from the old module, and transfer it to the new module as follows.

 

    1. Set the module on the bench with the mounting holes facing you and longer side of instrument panel finisher on the left.

 

    1. Use a plastic trim tool to detach the module hooks on the side facing you.

 

    • Detach one hook at a time.

 

    • Start at one end and then work towards the opposite end.

 

    • Detach all 7 hooks.

 

    1. Remove the old module from the finisher.

 

    • Lift out the side facing you.

 

    • Use a tilt/twist motion to detach the hooks on the other side.

 

NOTE: The old module will not be reused.

 

    1. Install the new module to the finisher.

 

    • Make sure the mounting bolt holes are oriented as shown in Figure 29.

 

    • Make sure all of the hooks are attached correctly.

 

  1. Attach the support bracket to the new module frame.

 

  • Use bolts supplied with the support.

 

  1. Slide the paper tube completely out of the module.

 

IMPORTANT: 

  • The new module contains two inflator stopper brackets – one for each side.

 

  • In the following steps, make sure to install the correct stopper bracket on each side of the inflator.

 

  1. Install the right side inflator stopper bracket with nuts finger tight (see Figure 33).

 

  • Make sure to use new nuts.

 

NOTE: New nuts and new stopper bracket are included with the new module.

 

  1. Mount the new module in the support.

 

  • Use bolts and nuts supplied with the support.

 

  1. Make sure the module is centered in the support.

 

 NOTE: Centering the module in the support  will allow access to the inflator securing nuts  through the slots in the support.

 

  1. Remove the new inflator from the box.

 

IMPORTANT:

 

  • The new inflator has a large plastic end cap and a small plastic end cap.

 

  • When installing, pay close attention to which end is installed first.

 

Install the New Inflator into the New Module

 

  1. Slide the new inflator into the module assembly from the left side; large plastic end cap first.

 

  1. On the Right side, make sure the tab on the end of the inflator fits in the stopper bracket as shown.

 

  1. Install the left side inflator stopper bracket and 2 inflator securing nuts finger tight (see Figure 38).

 

  • Make sure to use new nuts.

 

NOTE: Stopper bracket and new nuts are included with the new module.

 

  1. Make sure the inflator is pushed all the way into its housing – no gap on the right side (see Figure 39).

 

  1. Make sure there is no gap between the inflator stopper and the inflator on the left side (see Figure 39).

 

  1. Torque the 4 inflator securing nuts.

 

  • Torque nuts to:

3.9 Nm (0.39 kg-m, 34 in-lb).

 

  • Torque nuts in the order shown.

 

IMPORTANT:

  • In the next step you will be attaching the new harness to the new inflator.

 

  • Once an inflator connector is attached to the inflator, it cannot be disconnected.

 

  • Make sure to attach the connectors to the correct ends of the inflator (see Figure 41). 

 

    • Left / Right orientation is as shown in Figure 41.

 

  1. Attach the new harness to each end of the inflator.

 

  • Remove the dust proof stickers covering the ends of the inflator.

 

  • A new harness is included with the new module.

 

  • Make sure to attach the correct ends (see Figure 41 on the previous page).

 

  • Refer to Figures 42, 43, and 44.

 

  • Make sure the T shape at the inflator end aligns with the T shape of the connector.

 

  • Make sure the inflator connectors are fully engaged / seated (see Figure 44).

 

  1. Remove the module from the support and set it on the clean working area.

 

  1. Remove the support bracket from the module frame.

 

  1. Attach the harness clip to the module frame.

 

  1. Route/attach the harness to the harness guides.

 

  1. Reinstall the module into the vehicle in reverse order of removal.

 

  • Make sure to use the new “one time use” module mounting bolts included with the new module.

 

  1. Re-connect both battery cables – positive cable first.

 

  1. Reset the clock and the radio settings.

 

  1. Turn the ignition ON and observe the air bag warning light:

 

  • Light should illuminate for 7 seconds and then go out.

 

NOTE: If the Air Bag Warning light does not operate as described above there may be an issue not covered by this campaign. Refer to ASIST and the appropriate ESM for additional diagnostic and repair information.

 

  1. Return the removed (old / non-deployed) inflator in the box that the new inflator arrived in.

  

  • Follow the return instructions provided by Takata.

 

  • Return instructions provided by Takata are attached to this bulletin on page 28.

 

PARTS INFORMATION

Description PART # Quantity
INFLATOR-AIR BAG ASST (Inflator)98561-7999E1
MODULE KIT-SUB

(Includes module mounting bolts, inflator harness, inflator securing nuts, and stopper brackets)

K8525-4Y96C1
Shorting Pin

(Insulation Displacement Connector for 22-18 gauge wire)

NAPA item # 784566

Grainger Item # 4YT50

or equivalent available from local auto supply

2

 

NOTE: 

  • Make sure to return the removed (old / non-deployed) inflator in the box that the new inflator came in.

 

  • Follow the return instructions provided by Takata.

 

  • Takata supplied return instructions are attached to this bulletin on page 28.

 

CLAIMS INFORMATION

NOTE: Use Service COMM and the VIN to confirm the correct campaign ID number for a given vehicle. The correct number must appear on all communication and documentation of any nature dealing with this campaign.

 

Submit a “CM” line claim using the following claims coding:

CAMPAIGN  (“CM”) I.D. DESCRIPTION OP CODE FRT
R1622Remove and replace front passenger air bag sub-module and inflatorR1622E1.0 hrs.
OR
CAMPAIGN  (“CM”) I.D. DESCRIPTION OP CODE FRT
R1704Remove and replace front passenger air bag sub-module and inflatorR1704G1.0 hrs.
OR
CAMPAIGN  (“CM”) I.D. DESCRIPTION OP CODE FRT
R1706Remove and replace front passenger air bag sub-module and inflatorR1706A1.0 hrs.
OR
CAMPAIGN  (“CM”) I.D. DESCRIPTION OP CODE FRT
R1707Remove and replace front passenger air bag sub-module and inflatorR1707H1.0 hrs.
OR
CAMPAIGN  (“CM”) I.D. DESCRIPTION OP CODE FRT
R1713Remove and replace front passenger air bag sub-module and inflatorR171361.0 hrs.
OR
CAMPAIGN  (“CM”) I.D. DESCRIPTION OP CODE FRT
R1714Remove and replace front passenger air bag sub-module and inflatorR1714C1.0 hrs.

 

EXPENSE CODE

CODE DESCRIPTION MAXIMUM AMOUNT
041Shorting Pin

(Insulation Displacement Connector  for 22-18 gauge wire)

$0.50

 

AMENDMENT HISTORY

PUBLISHED DATE REFERENCE DESCRIPTION
June 15, 2017ITB17-038Original bulletin published
May 3, 2018ITB17-038aChanges made throughout
January 15, 2020ITB17-038bCLAIMS INFORMATION revised and Campaign ID #’s added

 

Takata Document

 

Remedy Instructions and TSB

RCRIT-20V008-1814.pdf 1666.654KB


⬇ Download PDF (1.59 MB)

 

 

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