Voluntary Recall Campaign R21A4 – Steering Knuckle and Rear Axle Housing – 2020 Nissan Murano & 2021 Nissan GT-R

May 27, 2021 NHTSA CAMPAIGN NUMBER: 21V402000

Steering Knuckle or Rear Axle Housing Can Deform

The steering knuckle or rear axle could deform upon impact, such as from hitting a curb, resulting in a loss of steering control, or possible wheel separation. Both of these conditions can increase the risk of a crash.

 

NHTSA Campaign Number: 21V402

Manufacturer Nissan North America, Inc.

Components STEERING, SUSPENSION

Potential Number of Units Affected 14,276

 

Summary

Nissan North America, Inc. (Nissan) is recalling certain 2020 Nissan Murano, INFINITI QX60, 2021 Nissan GT-R, INFINITI QX50, and Q50 vehicles. The front steering knuckle or rear axle housing may have insufficient strength due to improper heat-treatment.

 

Remedy

Dealers will inspect and replace the front steering knuckle and rear axle housing, as necessary, free of charge. Owner notification letters were mailed July 26, 2021. Nissan owners may contact customer service at 1-800-867-7669. INFINITI owners may contact customer service at 1-800-662-6200.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Nissan has a Recall

 


 

Affected Models/Years: Affected Population: Dealer Inventory: SERVICE COMM Activation date: Stop Sale  In Effect
MY2020 Murano (Z52)4,77473 June 8, 2021YES
MY2021 GT-R® (R35)202

 

***** Campaign Summary *****   

Nissan has notified the National Highway Traffic Safety Administration (NHTSA) that it is issuing a Voluntary Safety Recall Campaign on certain MY2020 Murano (Z52) and MY2021 GT-R® (R35) vehicles identified in Service Comm, to inspect the casting stamp of the front steering knuckles and/or rear axle housings and replace, as necessary, any affected components.

Due to a manufacturing issue that has since been corrected, the steering knuckle and/or rear axle housing may not meet design specification. In this condition, if the front steering knuckle or rear axle housing receives a strong impact (such as hitting a curb) the steering knuckle or rear axle housing may deform.  As a result, the steering wheel may become off-center, impairing the customer’s ability to steer the vehicle or in the case of rear axle housing cause wheel mis-alignment.  In the worst case condition, the damaged steering knuckle or rear axle housing may cause wheel separation from the vehicle; increasing the risk of a crash.

Affected vehicles are subject to stop sale and are either currently in dealer inventory or assigned and in transit to the dealer.

 

***** Release Schedule ***** 

Parts

If inspection results indicate that parts replacement is needed, parts may be ordered via normal ordering process beginning September 17, 2021.  Ø Parts currently on order in DBS will be fulfilled.

Parts replaced under this activity will be placed on parts collection.  Parts requested are VIN and repair order specific.  It is important for dealers to return parts applicable to the VIN and repair order identified. 

 

Special Tools

CONSULT III+

 

Repair

 

Owner Notification

Nissan began  sending notifications to owners of all potentially affected vehicles in late July 2021 via U.S. Mail.

 


Frequently Asked Questions (FAQ): 

 

Is this a Stop Sale?

Yes.

 

What is the reason for this safety recall?

Due to a manufacturing issue that has since been corrected, the steering knuckles and/or rear axle housings on certain affected vehicles might not meet design specification. In this condition, if the front steering knuckle or rear axle housing receives a strong impact (such as hitting a curb) the steering knuckle or rear axle housing may deform.

 

What is the possible effect of the condition?

If the front steering knuckle or rear axle housing receives a strong impact (such as hitting a curb) the steering knuckle or rear axle housing may deform. As a result, the steering wheel may become off-center, impairing the customer’s ability to steer the vehicle or in the case of rear axle housing cause wheel mis-alignment.  In the worst case condition, the damaged steering knuckle or rear axle housing may cause wheel separation from the vehicle; increasing the risk of a crash.

 

What will be the corrective action?

Dealers will inspect the casting stamp of the front steering knuckles and/or rear axle housings. If any of the components are affected, the dealer will replace the affected parts.

 

How long will the corrective action take?

This service, which is conducted at no charge to you for parts and labor, could take up to approximately five (5) hours to complete if parts replacement is required. However, your Nissan dealer may require your vehicle for a longer period of time based upon their work schedule.

 

When will vehicle owners be notified?

Nissan began sending notifications to owners of all potentially affected vehicles in late July 2021 via U.S. Mail.

 

Is my vehicle safe to drive?

If your vehicle is subject to this campaign, you will receive an Owner Notification letter from Nissan, which will provide instructions on how to remedy your vehicle. Affected owners are encouraged to have their vehicles inspected, and, if necessary, repaired as soon as possible upon notification.

 

Is there anything owners can do to mitigate this condition?

No.

 

Are parts readily available?

Yes.

 

Will a rental vehicle be provided while parts are unavailable?

Please consult your dealer for alternate transportation availability while your vehicle is being serviced. If inspection results indicate that parts replacement is needed, rental is available while parts are on order.

EXPENSE CODEDESCRIPTIONAMOUNT
502 Rental Expense $156 (Max)
Contact the Warranty claims call center 1-800-258-7008 Option 7, if additional expense is required. Please refer to the Goodwill Rental Guidelines in the APRM for detailed information regarding application of rental reimbursement.

 

Is there any charge for this repair?

No. The remedy, will be performed for the customer free of charge for parts and labor.

 

Will I have to take my vehicle back to the selling dealer to have the service performed?

GT-R customers should take their vehicle to a certified GT-R dealership. Murano customers can take their vehicle to any authorized Nissan dealer to perform the recall campaign.

 

I have lost confidence in the vehicle. Will Nissan replace or repurchase the vehicle?

The remedy, will fully correct this condition. As the condition will be corrected, there is no basis for repurchasing or replacing your vehicle.

 

What model year vehicles are involved?

Certain Model Year 2020 Nissan Murano vehicles manufactured from August 31, 2020 to September 16, 2020 at the Canton, MS plant and certain Model Year 2021 Nissan GT-R® vehicle manufactured from August 24, 2020 to October 13, 2020 at the Tochigi, Japan plant are affected.

 


DEFECT INFORMATION REPORT

 

Manufacturer:

Nissan North America Inc., Smyrna plant
Nissan North America Inc., Canton plant
Nissan Motor Co., Ltd., Tochigi plant
Nissan Motor Co., Ltd., Cooperation Manufacturing Plant Aguascalientes (COMPAS)

 

Vehicles Potentially Involved:

Certain Nissan and INFINITI vehicles shown in the table below:

Model Year/Model Dates of Manufacture Manufacturing Plant
MY 2020 Nissan MuranoAugust 31, 2020-September 16, 2020Canton, MS
MY 2021 Nissan GT-RAugust 24, 2020-October 13, 2020Tochigi, Japan
MY 2021 INFINITI Q50August 20, 2020-October 23, 2020Tochigi, Japan
MY 2021 INFINITI QX50August 31, 2020-October 31, 2020Compas, Mexico
MY 2020 INFINITI QX60September 22, 2020-October 29, 2020Smyrna, TN

 

The defect (described in Section 5 below) is unique to parts manufactured in the Number 3 furnace at the Yokohama plant that were subsequently shipped to other plant locations.  These parts are identifiable by specific production date ranges shown above and contain a unique casting stamp.  No other Nissan or INFINITI vehicles are affected.

The name, description and part number(s) of the recalled component(s) are below.

Part Name Part Description Part Number Applicable Model
SPINDLE-KNUCKLEFront steering knuckle40014/5-4GA0AInfiniti Q50
SPINDLE-KNUCKLEFront steering knuckle40014/5-JF00ANissan GT-R
KNUCKLE SPINDLEFront steering knuckle Spindle40014/5-5NA0AINFINITI QX50
HOUSING ASSY-REAR

AXLE

Rear Axle Housing Assembly43018/9-5NA0AINFINITI QX50
HOUSING-REAR AXLERear Axle Housing43018/9-1AA0AINFINITI QX60
HOUSING-REAR AXLERear Axle Housing43018/9-1AA0ANissan Murano

 

Total Number of Vehicles Potentially Involved:

Approximately 14,276 vehicles total.

Model Volume of Production
MY 2020 Nissan Murano4,774
MY 2021 Nissan GT-R20
MY 2021 INFINITI Q504,142
MY 2021 INFINITI QX504,697
MY 2020 INFINITI QX60643

 

Percentage of Vehicles Estimated to Actually Contain the Defect:

The estimated percentage of vehicles with the defect is unknown. Because submission within NHTSA’s safety portal will not allow a non-numeric value, 1% is used here.

 

Description of the Defect:

During the heat-treating process for the subject components, a gap in the furnace door caused the temperature to decrease in a specific area of the furnace.  Those axle components located in the low temperature area of the furnace experienced an insufficient amount of heat, resulting in poor hardness.  The specific components affected are installed on certain vehicles as the front steering knuckle and/or rear axle housing.

If the front steering knuckle or rear axle housing receives a strong impact (such as hitting a curb), the steering knuckle or rear axle housing may deform due to low hardness.  As a result, the steering wheel may become off-center, impairing the customer’s ability to steer the vehicle or, in the case of rear axle housing, cause wheel mis-alignment.  If the deformation is not detected and the vehicle continues to be operated, the damaged steering knuckle or rear axle housing may cause wheel separation from the vehicle, thus increasing the risk of a crash.

 

Chronology of Principal Events:

October 2020 – Nissan became aware of an issue in certain front steering knuckles and rear axle housings manufactured at the Yokohama, Japan Plant.  The subject steering knuckles and axle housings were determined to be out-of-specification for hardness.  All of the subject parts were produced in the same furnace.

 

Nissan conducted a plant audit and performed recreation testing, which determined that an issue with a gap in a particular furnace’s door caused a low temperature condition that produced low hardness in certain axle components that were heat treated.

 

November 2020 through January 2021 – Nissan began an investigation to determine if the issue affected vehicles sold in the U.S. In addition, Nissan conducted durability testing on the subject axle components on certain INFINITI Q50 vehicles to determine the extent of the issue.

 

The initial testing as it relates to part failure was inconclusive.  Nissan decided to expand the durability testing to other potentially affected models that utilized the same axle components.

 

February 2021 through April 2021 – As part of the expanded investigation, Nissan increased the severity of the testing to determine the safety risk of a potential failure, allowing for structural and size differences for various models.  The extensive testing included five (5) different Nissan and INFINTI models.

 

May 20, 2021 – Based on the testing results, Nissan decided to conduct a safety recall campaign to remedy affected vehicles.

 

Nissan is not aware of any incidents related to the subject condition in the U.S. market.

 

Description of Corrective Action:

Owners of all affected vehicles will be notified to take their vehicle to a Nissan dealer (or INFINITI retailer).  The dealer (or retailer) will inspect the casting stamp of the front steering knuckle and/or rear axle housing for production date.  If any of the components are affected, the dealer will replace the affected parts. This repair will be performed free of charge for the customer.

Dealers will be notified on June 8, 2021.  Nissan will begin notifying all affected vehicle owners by first class mail beginning July 23, 2021.  Your office will be provided with the final Part 577 owner notification.  We will not include a statement in the Part 577 owner notification concerning reimbursement for the cost of obtaining a pre-notification remedy as the subject vehicles are still under warranty.

 

Copy of Notices:

Copies of all notices will be provided to NHTSA as they become available.

 



5 Affected Products

Vehicles

MAKEMODELYEAR
INFINITIQ502021
INFINITIQX502021
INFINITIQX602020
NISSANGT-R2021
NISSANMURANO2020

 


21 Associated Documents

Manufacturer Notices(to Dealers,etc) – NISSAN REVISION 1 – R21A4 Murano_GT-R Steering Knuckle and Rear Axle Housing – VSRC – Dlr Announcement

RCMN-21V402-1534.pdf 1293.926KB

 


Manufacturer Notices(to Dealers,etc) – INFINITI REVISION 2 – R21A5 Steering Knuckle and Rear Axle – VSRC – Retailer Announcement

RCMN-21V402-5418.pdf 259.932KB

 


Remedy Instructions and TSB

RCRIT-21V402-4179.pdf 5564.091KB

 


Remedy Instructions and TSB

RCRIT-21V402-4815.pdf 3608.743KB

 


Remedy Instructions and TSB

RCRIT-21V402-8594.pdf 2555.547KB

 


Remedy Instructions and TSB

RCRIT-21V402-6765.pdf 2040.261KB

 


Remedy Instructions and TSB

RCRIT-21V402-1610.pdf 3554.56KB

 


Defect Notice 573 Report

RCLRPT-21V402-7979.PDF 217.232KB

 


May 27, 2021 DEFECT INFORMATION REPORT

RMISC-21V402-0770.pdf 95.49KB

 


Recall Acknowledgement

RCAK-21V402-7841.pdf 700.175KB

 


Manufacturer Notices(to Dealers,etc) – INFINITI REVISION 1 R21A5 2021 Q50 Q60 QX50 2020 QX60 Steering Knuckle and Rear Axle – VSRC

RCMN-21V402-5968.pdf 239.08KB

 


Manufacturer Notices(to Dealers,etc) – INFINITI R21A5 2021 Q50 QX50 2020 QX60 Steering Knuckle and Rear Axle Housing – VSRC – Retailer Announcement

RCMN-21V402-1435.pdf 141.645KB

 


Manufacturer Notices(to Dealers,etc) – Nissan R21A4 2020 Murano 2021 GT-R Steering Knuckle and Rear Axle Housing – VSRC – Dealer Announcement

RCMN-21V402-1462.pdf 169.771KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-21V402-9746.pdf 85.16KB

 


Manufacturer Notices(to Dealers,etc) – INFINITI REVISION 3 – R21A5 Steering Knuckle and Rear Axle – VSRC – Retailer Announcement

RCMN-21V402-1669.pdf 145.901KB

 


Manufacturer Notices(to Dealers,etc) – Nissan REVISION 2 – R21A4 Murano_GT-R Steering Knuckle and Rear Axle Housing – VSRC – Dealer Announcement

RCMN-21V402-0943.pdf 192.081KB

 


Remedy Instructions and TSB

RCRIT-21V402-6702.pdf 2557.383KB

 


Remedy Instructions and TSB

RCRIT-21V402-9400.pdf 2547.428KB

 


Remedy Instructions and TSB

RCRIT-21V402-6091.pdf 2445.23KB

 


Recall Quarterly Report #1, 2021-3

RCLQRT-21V402-6047.PDF 211.139KB

 


Recall Quarterly Report #2, 2021-4

RCLQRT-21V402-3397.PDF 211.247KB

 


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