PD105 – Seat Belts May Not Restrain Occupants – 2023 Nissan Rogue

February 28, 2024 NHTSA CAMPAIGN NUMBER: 24V156000

Seat Belts May Not Restrain Occupants/FMVSS 208

Improperly restrained occupants have an increased risk of injury during a crash.

 

NHTSA Campaign Number: 24V156

Manufacturer NissaneBay logo North America, Inc.

Components SEAT BELTS

Potential Number of Units Affected 9,720

 

Summary

NissaneBay logo North America, Inc. (NissaneBay logo) is recalling certain 2023 Rogue vehicles. The driver and front passenger seat belt pretensioners may have been incorrectly manufactured, which can cause the seat belts to not properly restrain occupants. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 208, “Occupant Crash Protection,” 209, “Seat Belt Assemblies,” and 210 “Seat Belt Assembly Anchorages.”

 

Remedy

Dealers will replace the front seat belt assemblies, as necessary, free of charge. Owner notification letters are expected to be mailed April 19, 2024. Owners may contact NissaneBay logo customer service at 1-800-867-7669. NissaneBay logo’s number for this recall is PD105.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Nissan has a Recall

 


Front Seat Belt Pre-Tensioner
Voluntary Recall Campaign

Reference: PD105
Date: February 29, 2024

 

IMPORTANT:  It is a violation of Federal law for dealers to sell or deliver new vehicles in their inventory covered by this notification until the campaign’s remedy action is performed.):

 

Affected  Models/Years: Affected Population: Dealer Inventory: SERVICE COMM Activation date:Stop Sale  In Effect
MY2023 Rogue (T33)9,72052 February 29, 2024YES

 

***** Campaign Summary *****

NissaneBay logo is committed to the safety and security of our customers and their passengers. NissaneBay logo has notified the National Highway Traffic Safety Administration (NHTSA) that it is issuing a recall for specific model year 2023 NissaneBay logo Rogue vehicles.

In affected vehicles, the front seat belts may contain a partially crimped lap pre-tensioner due to a supplier issue that has since been corrected. A partially crimped pre-tensioner may not restrain the occupant as intended and may not meet the requirements of S5.5 of Federal Motor Vehicle Safety Standard (FMVSS) No. 208, Occupant Crash Protection; FMVSS No. 209, Seat Belt Assemblies; and FMVSS No. 210, Seat Belt Assembly Anchorages, increasing the risk of injury in a crash.

Dealers will replace both the left side and right side front seat belt assembly with a new one.

 

***** What Dealers Should Do****

  1. Verify if vehicles are affected by this Voluntary Recall using Service Comm or DBS National Service history – Open Campaign I.D. PD105

 

  1. Dealers must not sell, lease, trade, rent or loan any vehicles in dealer inventory subject to this recall campaign until after the vehicle has been remedied.

 

  1. If a retailed vehicle affected by this Campaign ID visits the dealer for service, the dealer should inform the customer about the recall and communicate that the remedy and parts are available.

 

  1. Once repaired, dealers should submit the claim using the claims coding provided, and release the vehicle.

 

***** Release Schedule *****

PartsParts for this remedy are on restriction and can be ordered via DBS. Refer to NTB24-018 to determine the correct parts ordering information for this repair. Parts for new cars in dealer inventory will be automatically shipped to dealers the week of March 11, 2024.
Repair
Owner NotificationNissaneBay logo will notify the owners of potentially affected vehicles beginning April 2024.

 

***** Dealer Responsibility *****

It is the dealer’s responsibility to check Service Comm or DBS National Service History using the appropriate Campaign I.D. for the campaign status on each vehicle falling within the range of this voluntary recall campaign, which for any reason enters the service department.  This includes vehicles purchased from private parties or presented by transient (tourist) owners and vehicles in new vehicle inventory.  If a VIN subject to this recall campaign was part of a dealer trade, the letter associated with that VIN should be forwarded to the appropriate dealer for service completion.

 

NISSANeBay logo NORTH AMERICA, INC.

Total Customer Satisfaction

 


Frequently Asked Questions (FAQ):

 

Is this a recall?

Yes.

 

Is this a Stop Sale?

Yes.

 

What is the reason for the recall?

In affected vehicles, the front seat belts may contain a partially crimped lap pre-tensioner due to a supplier issue that has since been corrected.

 

What is the possible effect of the condition?

A partially crimped pre-tensioner may not restrain the occupant as intended and may not meet the requirements of S5.5 of Federal Motor Vehicle Safety Standard (FMVSS) No. 208, Occupant Crash Protection; FMVSS No. 209, Seat Belt Assemblies; and FMVSS No. 210, Seat Belt Assembly Anchorages, increasing the risk of injury in a crash.

 

What will be the corrective action for this voluntary recall campaign?

Dealers will replace both the left side and right side front seat belt assembly with a new one.

 

How long will the corrective action take?

This service, which is conducted at no charge to you for parts and labor, could take up to one (1.0) hour to complete. However, your NissaneBay logo dealer may require your vehicle for a longer period of time based upon their work schedule.  

 

When will vehicle owners be notified?

NissaneBay logo will begin sending notifications to affected owners beginning April 2024, via U.S. Mail.

 

Is my vehicle safe to drive?

If your vehicle is subject to this campaign, you will be contacted by NissaneBay logo Consumer Affairs or receive an Owner Notification letter from NissaneBay logo, which will instruct owners to bring their vehicles to a NissaneBay logo dealer to have their vehicles remedied as soon as possible.

 

Is there anything owners can do to mitigate this condition?

No.

 

Will a rental vehicle be provided while the dealer is servicing the vehicle?

Please consult your dealer for alternate transportation availability while your vehicle is being serviced. Rental is available upon customer request, while parts are on order.

EXPENSE CODEDESCRIPTIONAMOUNT
502 Rental Expense $156 (Max)
Contact the Warranty claims call center 1-800-258-7008 Option 7, if additional expense is required. Please refer to the Goodwill Rental Guidelines in the APRM for detailed information regarding application of rental reimbursement.

 

Are parts readily available?

Yes. Parts are on restriction and can be ordered via DBS.

 

Is there any charge for this service?

No. The remedy will be performed for the customer free of charge.

 

Is towing covered for vehicles outside of warranty that are no longer eligible for NissaneBay logo Roadside Assistance?

Yes, the campaign will cover the towing costs for affected vehicles that are no longer eligible for Roadside Assistance (out of warranty) and are experiencing the applicable condition of this campaign.

EXPENSE CODEDESCRIPTIONAMOUNT
501 Towing $200 (Max)
Contact the Warranty claims call center 1-800-258-7008 Option 7, if additional expense is required.

 

Will I have to take my vehicle back to the selling dealer to have the service performed?

No, any authorized NissaneBay logo dealer is able to perform the recall campaign.

 

I have lost confidence in the vehicle. Will NissaneBay logo replace or repurchase the vehicle?

The remedy will fully correct this condition. As the condition will be corrected, there is no basis for repurchasing or replacing your vehicle.

 

What model year vehicles are involved?

Certain model year 2023 NissaneBay logo Rogue vehicles manufactured from June 7, 2023 to July 12, 2023.

 

Are you experiencing this condition on any other NissaneBay logo (or INFINITIeBay logo) models?

No.

 


Description of the Noncompliance:

In affected vehicles, the front seat belts may contain a partially crimped lap pre-tensioner due to a supplier error that has since been corrected. A partially crimped pre-tensioner may not restrain the occupant as intended and may not meet the requirements of 55.5 of Federal Motor Vehicle Safety Standard (FMVSS) No. 208, Occupant Crash Protection; FMVSS No. 209, Seat Belt Assemblies; and FMVSS No. 210, Seat Belt Assembly Anchorages, increasing the risk of injury in a crash.

 

Basis for Determination of the Existence of a Noncompliance:

On June 27, 2023, during a routine process validation at the supplier, a technician reported a partially crimped pre-tensioner existed on a passenger side seat belt anchor subassembly. The supplier quarantined the part and initiated an investigation.

July 2023 – The supplier along with NissaneBay logo conducted a part sort and yard audit of 1,866 Rogue vehicles at the Smyrna plant and identified one additional (1) partially crimped pretensioner in inventory. The suspect part was quarantined and returned to the supplier for analysis. Initial investigation at the supplier identified a logic error within the crimping machine that could cause a shut down and potentially allow the crimping mechanism to fail to reach final position.

August 2023 through December 2023 – The supplier identified both suspect parts were manufactured between June 2, 2023 and June 27, 2023 and were built by a new technician who started on the crimping machine in early June 2023.The supplier investigation revealed the crimping cell should be manually reset at a specific time in order to avoid the PLC logic resulting in a system shutdown and potential partial crimping of the seat belt pretension er. The supplier investigation also found that standard scrap handling procedures after shut down were not clearly followed by the new technician, which allowed a potential outflow of suspect parts.

January 2024 – The supplier reviewed production records to further validate the suspect window of subject pre-tensioners and the potential for any additional partially crimped pretensioners and their outflow. A sample size of 15,486 pre-tensioner parts produced by the new operator from June 2, 2023 through July 3, 2023, no additional parts with the subject condition. The supplier reviewed inspection records prior to June 2, 2023 and confirmed that inspection of 3,040 parts found no partial crimps.

February 12, 2024 – The supplier conducted testing and determined a seat belt anchor pretensioner that contained a partial crimp does not conform to internal test requirements. Based on supplier and NissaneBay logo engineering judgment, a seat belt pre-tensioner with the subject condition may not comply with certain regulatory standards. Additionally, the supplier could not confirm with certainty that no other suspect seat belt lap pre-tensioner parts would have been produced or successfully contained.

February 15, 2024 – Based on the supplier investigation, NissaneBay logo identified the vehicle production range that was tied to the potentially affected seat belt assemblies.

February 21, 2024 – Out of an abundance of caution, NissaneBay logo decided to conduct a voluntary recall campaign to remedy the potentially affected vehicles in the U.S. market.

NissaneBay logo is not aware of any warranty claims, accident or injuries related to the subject condition.

 

Description of Corrective Action:

Dealers will be notified on February 29, 2024. Owners of all potentially affected vehicles will be notified beginning April 19, 2024. NissaneBay logo dealers will be instructed to replace both the left and right side front seat belt assemblies. All repairs will be performed free of charge for parts and labor and may take one (1) hour to complete.

NissaneBay logo will not include a statement in the Part 577 owner notification concerning reimbursement for the cost of obtaining a pre-notification remedy as the subject vehicles are still under warranty.

 


2023 Nissan Rogue; Front Seat Belt Pre-tensioner

 

 


1 Affected Product

Vehicle

MAKEMODELYEAR
NISSANeBay logoROGUE2023

 


5 Associated Documents

Recall Acknowledgement

RCAK-24V156-8519.pdf 645.378KB

 


Non-compliance information report

RMISC-24V156-3525.pdf 1008.305KB

 


Noncompliance Notice 573 Report

RCLRPT-24V156-1538.PDF 213.897KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-24V156-8073.pdf 129.103KB

 


Remedy Instructions and TSB

RCRIT-24V156-8497.pdf 364.623KB

 


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