Inflator May Deploy Improperly – 2023-2024 Nissan & Infiniti

February 27, 2024 NHTSA CAMPAIGN NUMBER: 24V154000

Inflator May Deploy Improperly

An air bag that deploys improperly may not protect the driver as intended during a crash, increasing the risk of injury.

 

NHTSA Campaign Number: 24V154

Manufacturer Nissan North America, Inc.

Components AIR BAGS

Potential Number of Units Affected 351

 

Summary

Nissan North America, Inc. (Nissan) is recalling certain 2024 Titan, Frontier, Infiniti QX60, Pathfinder, 2023-2024 Sentra, Versa, Kicks, Infiniti QX50, and 2023 Rogue vehicles. Due to a manufacturing issue, the driver’s air bag inflator may absorb moisture, and cause the air bag to deploy improperly.

 

Remedy

Dealers will replace the front driver’s air bag assembly, free of charge. Owner notification letters are expected to be mailed April 10, 2024. Owners may contact Nissan customer service at 1-800-867-7669. Nissan’s numbers for this recall are PD103, PD104, and PMA34.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Nissan has a Recall

Check if your Infinity has a Recall

 


Description of the Defect:

In the affected vehicles, the driver airbag inflater may have been misassembled with gaskets missing, which could allow moisture to enter the inflater and build up over time. Moisture exposure over a significant period of time can have an adverse effect to the propellant and result in a change in pressure of the inflater, which may impact the airbag deployment performance. If this occurs, the driver is at risk for injury.

 

Chronology of Principal Events:

October 18, 2023 – During routine maintenance at the supplier, a technician reported a misaligned gasket on a driver’s airbag inflater. The supplier initiated an investigation.

 

October 27, 2023 – The supplier, along with Nissan, conducted a part sort and identified twenty-one (21) suspect parts. Additionally, Nissan coordinated a yard audit across multiple plants and identified an additional twenty-six (26) suspect parts that were installed in vehicles. All vehicles containing suspect parts were repaired.

November 2023 through January 2024 – Nissan and the supplier investigated the potential effect of a missing gasket on the performance of the air bag inflator. Multiple tests were conducted, including humidity cycle testing and durability testing to evaluate inflator performance without the gasket.

Concurrently, Nissan worked with the supplier to identify the root cause of the misaligned gasket. The supplier determined the gasket installation process was not properly controlled, which could potentially cause one or both gaskets to become misaligned. The supplier reviewed production records and determined that three hundred and fifty-one (351) suspect inflators may have been affected by the supplier concern.

February 8, 2024 – After testing, Nissan and the supplier determined that there was no immediate impact to inflator performance with a missing gasket, but it could allow moisture to enter the inflator and build up over time. That potential long-term exposure could have an adverse effect on the propellant and result in a change in pressure of the inflator, which may impact the airbag deployment performance.

February 20, 2024 – Out of an abundance of caution, Nissan decided to conduct a safety recall campaign to remedy the remaining affected vehicles in the U.S. market.

Nissan is not aware of any warranty claims, accidents or injuries related to the subject condition.

 

Description of Corrective Action:

Nissan or INFINITI will notify the owners of the potentially affected vehicles beginning on April 10, 2024, and urge them to bring their vehicle to a Nissan dealer or INFINITI retailer for repair. Dealers will be notified on February 29, 2024. Dealers will be instructed to replace the front driver airbag assembly with a new one. All repairs will be performed free of charge for parts and labor and should take less than one (1.0) hour to complete.

Nissan will not include a statement in the Part 577 owner notification concerning reimbursement for the cost of obtaining a pre-notification remedy since the subject vehicles are under warranty.

 


PD103, PMA34 – Driver Air Bag Inflator – 2023-2024 Nissan

 

 


2023 Nissan Rogue, 2024 Frontier, 2024 Pathfinder, & 2024 Titan; Driver Air Bag Module

NTB24-019

 


2023-2024 Nissan Kicks, Sentra & Versa; Driver Air Bag Module

NTB24-020

 


PD104 – Driver Air Bag Inflator – 2024 INFINITI QX60 & 2023-2024 QX50

 

 


2023-2024 Infiniti QX50 & 2024 QX60; Driver Air Bag Module

ITB24-003

 


13 Affected Products

Vehicles

MAKEMODELYEAR
INFINITIQX502023-2024
INFINITIQX602024
NISSANFRONTIER2024
NISSANKICKS2023-2024
NISSANPATHFINDER2024
NISSANROGUE2023
NISSANSENTRA2023-2024
NISSANTITAN2024
NISSANVERSA2023-2024

 


10 Associated Documents

Defect Notice 573 Report

RCLRPT-24V154-3153.PDF 220.798KB

 


February 27, 2024 Defect Information Report

RMISC-24V154-1639.pdf 1035.593KB

 


Recall Acknowledgement

RCAK-24V154-2118.pdf 729.54KB

 


Remedy Instructions and TSB

RCRIT-24V154-3432.pdf 1745.512KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-24V154-7543.pdf 133.039KB

 


Remedy Instructions and TSB

RCRIT-24V154-5083.pdf 1819.475KB

 


Recall 573 Report – March 8, 2024

RCLRPT-24V154-8707.PDF 220.041KB

 


Remedy Instructions and TSB

RCRIT-24V154-1625.pdf 1115.856KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-24V154-3624.pdf 134.399KB

 


March 8, 2024 Amended Defect Information Report

RMISC-24V154-2340.pdf 1067.138KB

 


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