| Classification: | Reference: | Date: |
| BR21-003A | NTB21-033B | June 21, 2021 |
VOLUNTARY SAFETY RECALL CAMPAIGN
2021 ROGUE; REAR BRAKE CALIPER INSPECTION
This bulletin has been amended. See AMENDMENT HISTORY on the last page. Discard all previous versions of this bulletin.
| CAMPAIGN ID #: | PC804 |
| APPLIED VEHICLES: | 2021 Rogue (T33) |
Check Service COMM or Dealer Business Systems (DBS) National Service History to confirm campaign eligibility.
INTRODUCTION
Nissan is conducting this voluntary safety recall campaign on certain specific model year 2021 Rogue vehicles, to inspect, and if necessary, replace the rear brake calipers. This service will be performed at no charge to the customer for parts or labor.
IDENTIFICATION NUMBER
Nissan has assigned identification number PC804 to this campaign. This number must appear on all communication and documentation of any nature dealing with this campaign.
DEALER RESPONSIBILITY
It is the dealer’s responsibility to check Service COMM or Dealer Business Systems (DBS) National Service History for the campaign status on each vehicle falling within the range of this voluntary safety recall which for any reason enters the service department. This includes vehicles purchased from private parties or presented by transient (tourist) owners and vehicles in a dealer’s inventory. Federal law requires that new vehicles in dealer inventory which are the subject of a safety recall must be corrected prior to sale. Failure to do so can result in civil penalties by the National Highway Traffic Safety Administration. While federal law applies only to new vehicles, Nissan strongly encourages dealers to correct any used vehicles in their inventory before they are retailed.
REQUIRED SPECIAL TOOL
Each dealer has been shipped one Quick Scan Tool, special tool J-52352.
Additional tools are available from Tech•Mate online: www.nissantechmate.com, or by phone: 1-800-662-2001.
SERVICE PROCEDURE
IMPORTANT: Before starting, make sure:
- ASIST on the CONSULT PC has been synchronized (updated) to the current date.
- All C-III plus software updates (if any) have been installed.
- Connect the quick scan tool, J-52352, to a CONSULT PC USB port.
- Open ASIST.
- Select Tech Support Info, and then select Bulletin Support Items.
- Select CLICK HERE… next to PC804 Rogue Rear Brake Caliper.
- Enter the dealer code.
- Using the quick scan tool J-52352, scan the bar code on the VIN Certification Label located at the base of the B-Pillar.
NOTE:
- Make sure the VIN Certification Label is clean.
- Hold the quick scan tool J-52352 about 6 inches away from the label.
- Hold the trigger down until the quick scan tool J-52352 is finished scanning the label, an audible ‘beep’ sound will be heard.
- Some VIN Certification Labels may not scan quickly.
- Once the VIN automatically populates in the form, verify all 17 digits are correct (Figure 7).
- If needed, the VIN can be entered manually.
- Place the vehicle on a lift and raise to a suitable height to remove both rear wheel and tire assemblies from the vehicle.
- Locate the QR code on the right rear brake caliper (Figure 9 and Figure 10).
NOTE: If the QR code on the right rear brake caliper does not scan, the brake caliper will need to be replaced.
- Once the RH Rear Brake Caliper Serial Number populates in the form, verify all 20 digits are present (Figure 12).
- Locate the QR code on the left rear brake caliper.
NOTE: If the QR code on the left rear brake caliper does not scan, the brake caliper will need to be replaced.
- Once the LH Rear Brake Caliper Serial Number populates in the form, verify all 20 digits are present (Figure 14).
- Select Check.
- Review PC804 – Rogue Rear Brake Caliper
- If a NG result is displayed (Figure 16):
-
- Print the inspection result and attach it to the repair order.
-
- Replace the identified NG rear brake caliper(s) with the part number(s) displayed on the screen.
-
- Proceed to step 14 on page 9 for rear brake caliper replacement.
- If both rear brake calipers are OK condition (Figure 17):
-
- Print the inspection result and attach it to the repair order.
-
- Skip to step 15 on page 9 to reinstall the rear wheel and tire assemblies.
- Replace the rear brake caliper.
- For rear brake caliper replacement, refer to the ESM section below.
-
-
- Follow all Cautions and Warnings in the ESM for rear brake caliper replacement.
-
- Install both rear wheel and tire assemblies.
- Wheel nut torque: 112 Nꞏm (11 kg-m, 83 ft-lb)
- Lower the vehicle and remove it from the lift.
PARTS INFORMATION
| DESCRIPTION | PART NUMBER | QUANTITY |
| Rear Brake Caliper (RH) | D4000-6RA0C | 1 (if needed) |
| Rear Brake Caliper (LH) | D4010-6RA0C | 1 (if needed) |
| Gasket – Brake Hose | 46237-AV601 | 4 (if needed) |
| Nissan Genuine Brake Fluid (DOT 3) (1) | 999MP-A4100P | 1 (if needed) |
(1) Order this item through the Nissan Maintenance Advantage program: Phone 877-NISNMA1 (877-647-6621). Website order via link on the dealer portal; www.NNAnet.com and click on the “Maintenance Advantage-Tire/Battery/Chemical” link.
CLAIMS INFORMATION
Submit a “CM” line claim using the following claims coding:
| CAMPAIGN (“CM”) ID | DESCRIPTION | OP CODE | FRT |
| PC804 | Inspect Both Rear Brake Calipers (OK Condition) | PC8040 | 0.4 hr |
| Inspect Both Rear Brake Calipers and Replace One Brake Caliper | PC8041 | 1.7 hr | |
| Inspect Both Rear Brake Calipers and Replace Both Brake Calipers | PC8042 | 1.9 hr |
AMENDMENT HISTORY
| PUBLISHED DATE | REFERENCE | DESCRIPTION |
| April 22, 2021 | NTB21-033 | Original bulletin published |
| May 20, 2021 | NTB21-033A | PARTS INFORMATION updated |
| June 21, 2021 | NTB21-033B | Step 9 and Step 11 revised |
Remedy Instructions and TSB
RCRIT-21V286-5234.pdf 1707.378KB
Remedy Instructions and TSB
RCRIT-21V286-6689.pdf 1707.114KB
Remedy Instructions and TSB
RCRIT-21V286-0908.pdf 1705.129KB
- Complete Tool Set: Orion Motor Tech's 24-piece brake caliper compression tool set includes 2 retaining plates, 2 thrust bolt assemblies, 2 brake caliper hangers, and 18 adapters, easily servicing your brakes without damage
- Universal Compatibility: This brake caliper tool kit includes a wide range of adapters to fit most vehicles, including hundreds of American, Japanese, and European models, fully covering your brake servicing needs
- Hassle-Free Use: Simply rotate the pistons back into their calipers to clear the pads. Embedded magnets in each thrust bolt assembly securely hold drive keys and adapters, while the right and left handed designs ensure versatile operation
- Durable Construction: Crafted from heavy-duty 1045 steel, this caliper piston compressor tool set offers exceptional strength and durability, with a powder coating for enhanced wear and corrosion resistance
- Compact & Portable: Our disc brake caliper tool set comes in a convenient storage case, ensuring your tools are organized and always within reach for home and on-the-go repairs
- 【Adding Tower to Your Brake Job!】Your professional brake caliper compression tool! This essential caliper piston compression tool is equipped with an upgraded 360°ratchet that effortlessly and smoothly presses single, dual or quad pistons back in with one hand. No slip, no effort. Fits 95% of cars and light trucks. Magnetic plate makes changing brake pads a breeze. Makes it faster and easier to get the job done.
- 【Simple and Convenient Design】Our caliper compression tool includes: sturdy tool, 2 super strong magnetic steel plates with safety slots and 2 protective hooks. The steel plates fit into place in seconds! The hooks ensure safe braking. The ratchet has a simple flip switch that changes direction instantly. It is very intuitive and anyone can quickly master this brake caliper press tool.
- 【Strong and Durable】Confidence comes from quality. The body of this ratcheting brake caliper tool is corrosion-resistant, high-strength alloy steel that is not easily deformed and can withstand high pressure without bending or breaking. Comfortable, non-slip rubber grips and a clever lever design apply maximum force with minimum effort. Includes large flat plate (7.01”x2.36”) and small flat plate (4.53”x2.17”). Adjustable stretch range: 1.88”(min) to 3.03”(max) for most jobs.
- 【Easy Operation Guide】 Using the brake pad spreader tool is very simple: press the push plate onto the piston, apply pressure to the push plate, swing the handle to extend it, flip the switch to control the direction, and activate the ratchet by applying even pressure, and the piston retracts smoothly! Key tip: Keep it level to avoid sticking or uneven movement. Your reliable caliper tool for perfectly smooth compression.
- 【Keep Your Car Safe at All Times】From garage repairs to traveling emergencies, your brake piston compression tool is easy to carry, use the tool to replace brake pads. Hooks can be used to secure the brake calipers or to protect your hands while working. The ratcheting brake caliper tool can be kept in the trunk to fix brake problems anywhere, anytime.
- COMPLETE BRAKE CALIPER TOOL SET: This Orion Motor Tech 24-piece brake caliper tool set includes 2 retaining plates, left and right thrust bolt assemblies, 18 disc adapters, 2 brake hangers, a carry case, and a pair of gloves
- EASY OPERATION: Attach the plate to the handle, select the disc adapter that fits & rotate the pistons back into their calipers to clear your pads; embedded magnets in each thrust bolt assembly easily hold your drive keys & adapters in place during use
- UNIVERSAL COMPATIBILITY: This disc brake caliper tool set includes a large array of adapters to fit most vehicles, including hundreds of American, Japanese, and European models; see below for a full list of compatible models
- DURABLE BUILD: The sandblasted #45 carbon steel construction of our tool set ensures long lasting performance and corrosion resistance even after years of punishing use
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- IMPORTANT OPERATION TIP: This ratchet tool requires initial pressure on both spreader plates to engage the gear. Please gently press both plates against the caliper pistons before swinging the handle – otherwise the ratchet will not catch. Watch our video guide for details.
- 360° Ratcheting Mechanism: Smooth rotating ratchet handle allows one-handed operation to compress caliper pistons evenly and quickly, much faster and safer than traditional C-clamps
- Universal Fitment: Includes 2 magnetic steel plates (Large: 7.01"x2.36"; Small: 4.53"x2.17") with adjustable spread range (1.88"-3.03") to fit single, twin, and quad piston calipers on most cars, trucks, and SUVs
- Complete Kit with Hooks: Features upgraded magnetic plates that hold securely during operation, plus 2 bonus hanging hooks to safely support the caliper and prevent brake hose damage during service
- Heavy-Duty Construction: Made from high-strength, corrosion-resistant alloy steel with rigid plates and reinforced structure that withstands high pressure without bending for long-lasting professional and DIY use
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