Recall PC855 Missing Tow Hitch Compromises Fuel Tank – 2022 Nissan Frontier

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November 22, 2021 NHTSA CAMPAIGN NUMBER: 21V917000

Missing Tow Hitch Compromises Fuel Tank/FMVSS 301

During a crash, the leaf spring could contact the fuel tank, causing a fuel leak and increasing the risk of a fire or injury.

 

NHTSA Campaign Number: 21V917

Manufacturer NissaneBay North America, Inc.

Components FUEL SYSTEM, GASOLINE, TRAILER HITCHES

Potential Number of Units Affected 22

 

Summary

NissaneBay North America, Inc. (NissaneBay) is recalling certain 2022 Frontier Crew Cab Long Bed trucks. The tow hitch was not installed, compromising the structural integrity of the fuel tank in the event of a rear crash. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 301, “Fuel System Integrity.”

 

Remedy

Dealers will install the tow hitch and harness kit, free of charge. Owner notification letters were mailed December 16, 2021. Owners may contact NissaneBay customer service at 1-800-867-7669. NissaneBay’s number for this recall is PC855.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Nissan has a Recall

 


Trailer Tow Harness and Tow Hitch Receiver
Voluntary Recall Campaign

Reference: PC855
Date: November 23, 2021

Affected Models/Years:Affected Population:Dealer Inventory:SERVICE COMM Activation date:Stop Sale In Effect
2022 Frontier (D41)223November 23, 2021

YES

 

***** Campaign Summary *****

NissaneBay is committed to the safety and security of our customers and their passengers. NissaneBay has notified the National Highway Traffic Safety Administration (NHTSA) that the previously announced quality action (PC843), for new vehicle inventory, is being reclassified as a Voluntary Recall Campaign. Dealers will install a tow hitch receiver and trailer tow harness kit on 22 specific MY2022 Frontier Crew Cab Long Bed vehicles identified in Service Comm and DBS National Service History.

Certain Frontier Crew Cab Long Bed models were produced and sold without a tow hitch installed. Without a rear tow hitch, in the event of a crash, affected vehicles could experience leaf spring contact with the fuel tank, which could potentially result in a fuel leak, increasing the risk of injury. In this condition, the vehicle would not comply with FMVSS 301

 

***** Release Schedule *****

Parts

Parts are anticipated to be available for order beginning December 6, 2021 Parts may be ordered via normal process.

  • T99T5-9BU0B Tow Hitch Receiver
  • T99T8-9BU0A Tow Harness kit

 

Repair

 

Owner Notification

NissaneBay will begin notifying owners of all potentially affected vehicles in December 2021, via US Mail.

 


Frequently Asked Questions (FAQ):

Q. Is this a recall?

A Yes.

 

Q. Is this a Stop Sale?

A Yes.

 

Q. What is the reason for the recall?

A Certain Frontier Crew Cab Long Bed models were produced and sold without a tow hitch installed

 

Q. What is the possible effect of the condition?

A Without a rear tow hitch, in the event of a rear collision, affected vehicles could experience leaf spring contact with the fuel tank, which could potentially result in a fuel leak, increasing the risk of injury. In this condition, the vehicle would not comply with FMVSS 307.

 

Q. What will be the corrective action for this voluntary recall campaign?

A Dealers will install a tow hitch receiver and trailer tow harness kit

 

Q. How long will the corrective action take?

A This service, which is conducted at no charge to you for parts and labor, could take up to one and a half (15) hours to complete. However, your NissaneBay dealer may require your vehicle for a longer period of time based upon their work schedule.

 

Q. When will vehicle owners be notified?

A NissaneBay will begin notifying owners of all potentially affected vehicles in December 2021, via US Mail.

 

Q. Is my vehicle safe to drive?

A If your vehicle is subject to this campaign, you will receive an Owner Notification letter from NissaneBay, which will provide instructions on how to remedy your vehicle. Affected owners are encouraged to have their vehicles remedied as soon as possible upon notification.

 

Q. Is there anything owners can do to mitigate this condition?

A No.

 

Q. Are parts readily available?

A Parts are anticipated to be available the week of December 6, 2021.

 

Q. Will a rental vehicle be provided while the dealer is servicing the vehicle?

A Please consult your dealer for alternate transportation availability while your vehicle is being serviced Rental is available upon customer request, while parts are on order.

EXPENSE CODEDESCRIPTIONAMOUNT
502 Rental Expense $156 (Max)
Contact the Warranty claims call center 1-800-258-7008 Option 7, if additional expense is required Please refer to the Goodwill Rental Guidelines in the APRM for detailed information regarding application of rental reimbursement

 

Q. Is there any charge for this service?

A No. The remedy will be performed for the customer free of charge for parts and labor.

 

Q. Will I have to take my vehicle back to the selling dealer to have the service performed?

A No, any authorized NissaneBay dealer is able to perform the recall campaign.

For Consumer Affairs: Please inform us of the dealer where you would like to have the corrective action completed.

 

Q. I have lost confidence in the vehicle. Will NissaneBay replace or repurchase the vehicle?

A The remedy will fully correct this condition. As the condition will be corrected, there is no basis for repurchasing or replacing your vehicle.

 

Q. What model year vehicles are involved?

A Certain Model Year 2022 NissaneBay Frontier Crew Cab Long Bed vehicles manufactured from August 10, 2021 to September 3, 2021 at the Canton, MS plant are affected.

 

Q. Are you experiencing this condition on any other NissaneBay (or INFINITIeBay) models?

A No.

 


Voluntary Safety Recall Campaign 2022 NissaneBay Frontier; Trailer Tow Harness And Tow Hitch Receiver Install

 

Voluntary Safety Recall Campaign 2022 Nissan Frontier; Trailer Tow Harness And Tow Hitch Receiver Install

 


NONCOMPLIANCE INFORMATION REPORT

 

  1. Manufacturer:

NissaneBay North America, Inc., Canton plant

 

  1. Vehicles Potentially Involved:

Certain Model Year 2022 NissaneBay Frontier Crew Cab Long Bed vehicles manufactured from August 10, 2021 (start of production) to September 3, 2021 at the Canton, MS plant.

 

This issue (as described in Section 5 below) is specific to NissaneBay Frontier Crew Cab Long Bed trim due to the unique design.  No other NissaneBay or INFINITIeBay vehicles are affected.

 

The name, description and part number of the missing components are below:

Part Name Part Description Part Number
TOW HITCH RECEIVERTow HitchT99T5 9BU0B
4-7 PIN TOW HARNESS KITTow Harness KitT99T8 9BU0A

 

  1. Total Number of Vehicles Potentially Involved:

Fifty (50) Model Year 2022 NissaneBay Frontier Crew Cab Long Bed vehicles were assembled without a hitch.  NissaneBay launched a dealer action and the hitch has since been installed on 28 of the 50 vehicles.

 

  1. Percentage of Vehicles Estimated to Actually Contain the Noncompliance:

100%

 

  1. Description of the Noncompliance:

Due to a production error that has since been corrected, certain Model Year 2022 Frontier Crew Cab Long Bed vehicles were assembled without a tow hitch installed.  Without the rear tow hitch, in the event of a rear collision, affected vehicles could experience leaf spring contact with the fuel tank.  This contact could potentially result in a fuel leak, increasing the risk of injury.  In this condition, the vehicle would not comply with S6.2 (b) of FMVSS 301.

 

  1. Basis for Determination of the Existence of a Noncompliance

In early September 2021, NissaneBay determined that the tow hitch package was not being installed on certain Frontier vehicles due to a parts shortage.  NissaneBay reviewed production records and determined that fifty (50) Frontier Crew Cab Long Bed vehicles were produced and shipped without a standard specification tow hitch.  Further review determined the Frontier Crew Cab Long Bed trim level was certified under FMVSS 301 S6.2 (b) with the tow hitch installed.  On September 3, 2021, NissaneBay implemented production countermeasures to prevent further delivery of this trim level without a hitch.  On September 11, 2021, NissaneBay initiated a proactive dealer action to install the hitch on the affected vehicles.

October 2021 – NissaneBay reviewed the safety assessment to evaluate the impact of the missing hitch to the regulation.

November 17, 2021 – NissaneBay decided to conduct a Voluntary Recall for the remaining twenty two (22) subject vehicles to install the tow hitch.

 

  1. Description of Corrective Action:

NissaneBay will notify all owners of affected vehicles by December 16, 2021.   Dealers will be notified on November 23, 2021.  The dealer will install the tow hitch, relays and associated wiring free of charge.

NissaneBay will not include a statement in the Part 577 owner notification concerning reimbursement for the cost of obtaining a pre-notification remedy for the subject vehicles as they are still under warranty.

 

  1. Copy of Notices:

Copies of all notices will be provided to NHTSA as they become available.

 


Chronology :

In early September 2021, NissaneBay determined that the tow hitch package was not being installed on certain Frontier vehicles due to a parts shortage. NissaneBay reviewed production records and determined that fifty (50) Frontier Crew Cab Long Bed vehicles were produced and shipped without a standard specification tow hitch. Further review determined the Frontier Crew Cab Long Bed trim level was certified under FMVSS 301 S6.2 (b) with the tow hitch installed. On September 3, 2021, NissaneBay implemented production countermeasures to prevent further delivery of this trim level without a hitch. On September 11, 2021, NissaneBay initiated a proactive dealer action to install the hitch on the affected vehicles.

October 2021 – NissaneBay reviewed the safety assessment to evaluate the impact of the missing hitch to the regulation.

November 17, 2021 – NissaneBay decided to conduct a Voluntary Recall for the remaining twenty-two (22) subject vehicles to install the tow hitch.

 


1 Affected Product

Vehicle

MAKEMODELYEAR
NISSANeBayFRONTIER2022

 


8 Associated Documents

ISSUED Owner Notification Letter(Part 577)

RCONL-21V917-1526.pdf 74.255KB

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Manufacturer Notices(to Dealers,etc) – NissaneBay PC855 2022 Frontier Tow Hitch and Trailer Tow Harness – NCIR – Dealer Announcement

RCMN-21V917-0537.pdf 912.873KB

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Noncompliance Notice 573 Report

RCLRPT-21V917-6166.PDF 213.873KB

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NissaneBay November 22, 2021 NONCOMPLIANCE INFORMATION REPORT

RMISC-21V917-7391.pdf 61.784KB

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Recall Acknowledgement

RCAK-21V917-6321.pdf 645.154KB

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Remedy Instructions and TSB

RCRIT-21V917-5000.pdf 747.715KB

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Recall Quarterly Report #3, 2022-2

RCLQRT-21V917-3049.PDF 211.322KB

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Recall Quarterly Report #4, 2022-3

RCLQRT-21V917-2663.PDF 211.429KB

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Last update on 2025-04-17 / Affiliate links / Images from Amazon Product Advertising API


 

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