May 20, 2021 NHTSA CAMPAIGN NUMBER: 21V373000
NHTSA Campaign Number: 21V373
Manufacturer Nissan North America, Inc.
Components FUEL SYSTEM, GASOLINE
Potential Number of Units Affected 24,140
Nissan North America, Inc. (Nissan) is recalling certain 2020-2021 Nissan Armada and 2020-2021 INFINITI QX80 vehicles equipped with V8 engines. The impeller can swell and bind within the fuel pump module, causing it to fail.
Dealers will replace the fuel pump module, free of charge. Owner notification letters are expected to be mailed July 20, 2021. Owners may contact Nissan customer service at 1-800-867-7669. Nissan’s number for this recall is R21A2. Owners may contact INFINITI customer service at 1-800-662-6200. INFINITI’s number for this recall is R21A3.
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
May 20, 2021
Mr. Jeff Giuseppe
Associate Administrator for Enforcement
National Highway Traffic Safety Administration
Attn: Recall Management Division (NVS-215)
1200 New Jersey Avenue, SE
Washington, D.C. 20590
Dear Mr. Giuseppe:
We are transmitting the enclosed Defect Information Report in accordance with 49 CFR Part 573. A voluntary recall campaign will be initiated and your office provided with the notices.
DEFECT INFORMATION REPORT
- Vehicles Potentially Involved:
Production period of affected vehicles involved:
|Model||Dates of Manufacture|
|MY 2020-2021 Nissan Armada||October 5, 2019 to April 2, 2020|
|MY 2020-2021 INFINITI QX80||October 5, 2019 to April 2, 2020|
This issue only affects Nissan Armada and INFINITI QX80 vehicles equipped with V8 engines. No other Nissan or INFINITI models with the subject fuel pump are affected because this issue occurred in specific LOT numbers identified by the fuel pump supplier (TI Fluid Systems).
TI Fluid Systems provides a similar fuel pump design for certain Frontier, Titan and NV3500 vehicles. However, the pump module in those models is assembled by another supplier with a different impeller specification that is unaffected by the issue described in Section 5 below.
The name, description and part number of the subject components are below:
|Part Name||Part Description||Part Number(s)|
|PUMP COMPL-FUEL||Fuel Pump Module||A7040-3ZD0B|
The name and address of the fuel pump supplier is:
TI Fluid Systems
No.6 Yasuda Building 4F 3-29-1 Tsuruyacho,
Kanagawa 221-0835, Japan
- Total Number of Vehicles Potentially Involved:
Approximately 24,140 vehicles shown in the table(s) below:
|Make/Model||Number of Vehicles|
|MY 2020-2021 Nissan Armada||14,221|
|MY 2020-2021 INFINITI QX80||9,919|
- Percentage of Vehicles Estimated to Actually Contain the Defect:
- Description of the Defect:
Due to a supplier manufacturing issue, the fuel pump module may not have been manufactured to design specification on certain affected vehicles. More specifically, during the impeller manufacturing process, a buildup of molten plastic on the injection molding machine cylinder tip caused the part density of the impeller to be out-of-specification. Gasoline inside of the fuel pump can cause the impeller to swell, increasing frictional resistance between the swollen impeller and the inlet cover. As a result, the fuel pump module may bind internally, which can result in an engine stall while driving and increase the risk of a crash.
- Chronology of Principal Events:
June 2020 through November 2020 – Nissan learned of a potential fuel pump issue on certain vehicles produced by Nissan Shatai for the Gulf Cooperation Council (GCC) market and initiated an investigation. The investigation in the GCC market determined that a manufacturing issue at the supplier led to certain fuel pump impellers being manufactured out-of-specification. This issue could cause the impeller to swell and the fuel pump module to bind internally, resulting in a nostart condition or an engine stall while driving.
December 2020 through March 2021 – As part of the initial investigation in the GCC market, Nissan conducted a field action to collect parts from dealer inventory vehicles and perform duplication testing to identify the scope of the issue. Based on the results of the parts collection activity and traceability records provided by TI Fluid Systems, Nissan determined that certain vehicles that share a similar impeller design to vehicles in the GCC market may be affected.
March 2021 through April 2021 – Nissan began an investigation into U.S. market vehicles to determine if the issue affected vehicles sold in the U.S.
May 13, 2021 – Nissan made a decision to recall all potentially affected vehicles to remedy the issue.
- Description of Corrective Action:
Dealers will be notified beginning June 2, 2021. Owners of all potentially affected vehicles will be notified within 60 days, to bring their vehicle to the dealer for repair.
Dealers will replace the fuel pump module.
Nissan will not include a statement in the Part 577 owner notification concerning reimbursement for the cost of obtaining a pre-notification remedy for the subject vehicles because they are still under warranty.
- Copy of Notices:
Copies of all notices will be provided to NHTSA as they become available.
4 Affected Products
3 Associated Documents
May 20, 2021 DEFECT INFORMATION REPORT
Defect Notice 573 Report
Latest Recalls Documents
For the most up to date documents from NHTSA for this Recall, click the lick above
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Last update on 2021-07-22 / Affiliate links / Images from Amazon Product Advertising API
Last update on 2021-07-22 / Affiliate links / Images from Amazon Product Advertising API