Recall 21V471 – Front Turn Signal Bulbs Can Fail To Illuminate – 2020-2021 Nissan Titan, Titan XD, & Versa

June 23, 2021 NHTSA CAMPAIGN NUMBER: 21V471000

Front Turn Signal Bulbs Can Fail To Illuminate

Inoperable front turn signals cannot alert on-coming drivers and/or pedestrians that the vehicle will be turning, increasing the risk of a crash.

 

NHTSA Campaign Number: 21V471

Manufacturer Nissan North America, Inc.

Components EXTERIOR LIGHTING

Potential Number of Units Affected 30,799

 

Summary

Nissan North America, Inc. (Nissan) is recalling certain 2020-2021 Titan, Titan XD, and Versa vehicles. The front right and/or left turn signal bulb can crack and fail to illuminate.

 

Remedy

Dealers will inspect and replace the bulbs as necessary, free of charge. Owner notification letters were mailed August 20, 2021. Owners may contact Nissan customer service at 1-800-867-7669. Nissan’s numbers for this recall are PM986 and PC811.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Nissan has a Recall

 


Affected Models/Years: Affected Population: Dealer Inventory: SERVICE COMM Activation date: Stop Sale  In Effect
2020-2021 Titan/Titan XD(A61)14,7191,594 June 24, 2021

YES

2020-2021 Versa (N18)16,080340

 

***** Campaign Summary *****

Nissan is committed to the safety and security of our customers and their passengers.  Nissan has notified the National Highway Traffic Safety Administration (NHTSA) and Transport Canada that it is recalling certain MY2020-2021 Nissan Titan and Versa vehicles in the US and Canada to address both the right and left front turn signal bulbs.

Due to a supplier issue that has since been corrected, certain lots of turn signal bulbs may develop a crack at the base of the bulb glass which can cause it to become inoperable. Dealers will inspect both the right and left front turn signal bulb lot code. If a bulb lot code is confirmed to be affected, the bulb will be replaced.

 

***** Release Schedule ***** 

Parts

Parts may be ordered via normal process.

 

Part Number Description Quantity (If Needed)
26717-9B90BBulb Titan/Titan XD (A61)0 – 2
26717-9B91DBulb Versa (N18)0 – 2

 

Important: The lot code of all bulbs will need to be checked before installing in vehicle.

 

Titan/Titan XD (A61)  Lot Codes for NG Bulbs
X016X018X021X023X024X01N
X01QX98LX9Y5X9ZRX9ZSX992
X993X994X995X996X997X99P
X99QX99RX99SX99T

 

 

Versa (N18)  Lot Codes for NG Bulbs
X9ZRX01MX01NX9ZQX998

 

Note: Lot code – X01N is corrected in NTB21-057 as of 6/25/2021 discard any earlier copies.

 

  • Nissan is allowing dealers to return an in stock bulb found to have an affected lot code, to their facing PDC using a “G” code – to be scrapped.

 

Repair

 

Owner Notification

Nissan will begin notifying owners of all potentially affected vehicles in August 2021 via U.S. Mail.

 


Frequently Asked Questions (FAQ): 

 

Is this a recall?

Yes.

 

Is this a Stop Sale?

Yes.

 

What is the reason for the recall?

Due to a supplier issue that has since been corrected, the affected lots of bulbs may develop a crack at the base of the bulb glass which can cause it to become inoperable.

 

What is the possible effect of the condition?

If the front right and/or left side turn signal bulbs are inoperable, there will not be an indication to on-coming drivers or pedestrians that the vehicle will be turning, increasing the risk of a crash or injury.

 

What will be the corrective action for this voluntary recall campaign?

Dealers will inspect both the front right and left side turn signal bulb lot codes. If a bulb lot code is confirmed to be affected, the bulb will be replaced.

 

How long will the corrective action take?

This service, which is conducted at no charge to you for parts and labor, should take less than one (1) hour to complete. However, your Nissan dealer may require your vehicle for a longer period of time based upon their work schedule.

 

When will vehicle owners be notified?

Nissan will begin notifying owners of all potentially affected vehicles in August 2021 via U.S. Mail.

 

Is my vehicle safe to drive?

If the turn signal indicator light on the vehicle information display is blinking faster than usual, you should contact your Nissan dealer for service as soon as possible. If the turn signal indicator is functioning normally but your vehicle is subject to this campaign, you will receive an Owner Notification letter from Nissan, which will provide instructions on how to remedy your vehicle.  Affected owners are encouraged to have their vehicles repaired as soon as possible upon notification.

 

Is there anything owners can do to mitigate this condition?

No.

 

Will a rental vehicle be provided while the dealer is servicing the vehicle?

Please consult your dealer for alternate transportation availability while your vehicle is being serviced. If inspection indicates parts replacement is needed, rental is available upon customer request, while parts are on order.

 

EXPENSE CODEDESCRIPTIONAMOUNT
502 Rental Expense $120 (Max)
Contact the Warranty claims call center 1-800-258-7008 Option 7, if additional expense is required. Please refer to the Goodwill Rental Guidelines in the APRM for detailed information regarding application of rental reimbursement.

 

Is there any charge for this service?

No. The remedy will be performed for the customer free of charge for parts and labor.

 

Will I have to take my vehicle back to the selling dealer to have the service performed?

No, any authorized Nissan dealer is able to perform the recall campaign.

For Consumer Affairs: Please inform us of the dealer where you would like to have the corrective action completed.

 

I have lost confidence in the vehicle. Will Nissan replace or repurchase the vehicle?

The remedy will fully correct this condition. As the condition will be corrected, there is no basis for repurchasing or replacing your vehicle.

 

What model year vehicles are involved?

Certain Model Year 2020-2021 Nissan Titan vehicles manufactured from July 14, 2020 to December 22, 2020 at the Canton, MS plant, and certain Model Year 2020-2021 Nissan Versa vehicles manufactured from June 11, 2020 to October 19, 2020 at the Aquas Calientes plant are affected.

Are you experiencing this condition on any other Nissan (or INFINITI) models?

No.

 


NONCOMPLIANCE INFORMATION REPORT

 

Manufacturer:

Nissan North America Inc.., Canton, MS plant
Nissan Mexicana, S.A. de C.V. Aguascalientes plant

 

Vehicles Potentially Involved:

Certain Nissan vehicles shown in the table below:

Model Year/Model Dates of Manufacture Manufacturing

Plant

MY 2020-2021 Nissan Titan /Titan XDJuly 14, 2020 to December 22, 2020Canton, MS
MY 2020-2021 Nissan VersaJune 11, 2020 to October 19, 2020Aguascalientes, Mexico

 

Based on supplier records, the subject condition only affects specific lots of front turn signal bulbs installed in certain Model Year 2020-2021 Nissan Titan, Titan XD and Versa vehicles manufactured during the specified time period.  This issue is specific to dual filament type bulbs with a glass base that is not used in any other Nissan or INFINITI vehicles.

Part Number(s) Description Applicable Model
260609FV0BLED HEADLAMP ASSY – LH    Nissan Titan
260109FV0BLED HEADLAMP ASSY – RHNissan Titan
260609FV1AHEADLAMP ASSY – LHNissan Titan
260109FV1AHEADLAMP ASSY – RHNissan Titan
260105EE0AHEADLAMP ASSY – RH    Nissan Versa
260605EE0AHEADLAMP ASSY – LH    Nissan Versa

 

Affected Nissan Titan / Titan XD LOT Codes
X98LX992X993X994X995X996
X997X99PX99QX99RX99SX99T
X9Y5X9ZRX9ZSX016X018X01N
X01QX021X023X024

 

             Affected Nissan Versa LOT Codes                 
X9ZR X01MX01N X9ZQ X998

 

The head lamp assembly supplier for Titan/Titan XD vehicles:

Valeo Sylvania 1160000
1231 “A” Avenue North Seymour, IN 47274

Christopher McMullin, APU Quality Leader
Desk: +1 812 524 5778 Cell: +1 765 618 7492
Email: [email protected]

 

The head lamp assembly supplier for Versa vehicles:

Hella Automotive México S.A. De C.V
Calle Cumbres de Acultzingo 202, Hab los Pirules,
54040 Tlalnepantla de Baz, Méx., Mexico
Telephone: 55 5321 1380

 

Total Number of Vehicles Potentially Involved:

Approximately 30,799 vehicles total.

 

Model Volume of Production
MY 2020-2021 Nissan Titan / Titan XD14,719
MY 2020-2021 Nissan Versa16,080

 

Percentage of Vehicles Estimated to Actually Contain the Noncompliance:

3.2%

 

Description of the Noncompliance:

An issue during bulb manufacturing at the Tier 2 supplier, which has since been corrected, led to the internal lead wire distance being less than 1.9mm on certain production lots.  This shorter internal lead wire distance generated a lower resistance in the base of the bulb for insertion and extraction into the headlight assembly.  After an affected bulb was inserted into the headlight housing, a small micro crack may develop at the base of the bulb glass because of the pressure between the socket terminal and additional stress caused by vibration and temperature during vehicle shipping.  As a result, the crack may led to a loss of vacuum inside the bulb, which can cause it to become inoperable.

 

In this condition, the front right and/or left side turn signal bulbs do not conform to requirements defined in S7.1.1 Front turn signal lamps of FMVSS No. 108; Lamps, reflective devices, and associated equipment.  If the front right and/or left side turn signal bulbs are inoperable, there will not be an indication to on-coming drivers or pedestrians that the vehicle will be turning, increasing the risk of a crash or injury.

 

Basis for Determination of the Existence of a Noncompliance

During the period from July 2020 to October 2020, Nissan noticed an increase in turn signal bulb warranty claims for Versa and Titan models. Nissan opened investigations with the lamp suppliers to study the rate increase. The majority of these claims indicated that the front right and/or left turn signal bulb was not operating.

 

October 2020 through December 2020 – The lamp suppliers worked with the bulb supplier to investigate the issue. The investigation found that the inoperative bulb was caused by a micro crack in the base of the bulb and identified insufficient contact surface between the lead wire and bulb glass. The affected bulb production LOT was identified by the supplier, and a production change was implemented to increase the internal lead wire length, thereby increasing the resistance at the base of the bulb. Nissan issued a dealer action to collect suspect parts for analysis and continued to monitor warranty claims.

 

January 2021 through March 2021 – Nissan continued to see an increase in suspect parts collected from the dealer action that included bulbs from LOT codes not initially identified by the bulb supplier. As a result, Nissan continued to investigate the bulb failure.

 

April 2021 through May 2021 – Additional testing and Fault Tree Analysis (FTA) confirmed that the insufficient lead wire length caused the bulb failures. Nissan requested all additional suspect LOT codes with a lead wire length less than 1.9 mm from the bulb supplier.

Based on the new LOT code information provided by the bulb supplier, Nissan reviewed vehicle production records to determine whether additional Versa and Titan vehicles were potentially affected.

 

June 23, 2021 – Nissan decided to conduct a recall campaign to remedy this issue because a noncompliance could not be ruled out in the potentially affected vehicles.

 

Nissan is not aware of any accidents or alleged injuries relating to the subject condition.

 

Description of Corrective Action:

Nissan will notify all owners of potentially affected vehicles beginning August 20, 2021.   Dealers will be notified on June 24, 2021.  Dealers will inspect the LOT code of both the front left and right hand turn signal bulbs.  If the bulb(s) are from the affected lots, the bulb(s) will be replaced with a new one.

 

We will not include a statement in the Part 577 owner notification concerning reimbursement for the cost of obtaining a pre-notification remedy as the subject vehicles are under warranty.

 

Copy of Notices:

Copies of all notices will be provided to NHTSA as they become available.

 



6 Affected Products

Vehicles

MAKEMODELYEAR
NISSANTITAN2020-2021
NISSANTITAN XD2020-2021
NISSANVERSA2020-2021

 


12 Associated Documents

Recall Acknowledgement

RCAK-21V471-4358.pdf 803.734KB

 


Noncompliance Notice 573 Report

RCLRPT-21V471-8236.PDF 215.715KB

 


June 23, 2021 NONCOMPLIANCE INFORMATION REPORT

RMISC-21V471-9679.pdf 67.885KB

 


Recall 573 Report-Amendment

RCLRPT-21V471-5111.PDF 215.723KB

 


Remedy Instructions and TSB

RCRIT-21V471-6624.pdf 714.616KB

 


Manufacturer Notices(to Dealers,etc) – NISSAN PC811_PM986 2020-2021 Titan and Versa Front Turn Signal Bulb – NCIR – Dealer Announcement

RCMN-21V471-3211.pdf 152.032KB

 


Remedy Instructions and TSB

RCRIT-21V471-4531.pdf 669.533KB

 


September 13, 2021 NONCOMPLIANCE INFORMATION REPORT

RMISC-21V471-1628.pdf 69.436KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-21V471-4489.pdf 73.272KB

 


Recall 573 Report-Amendment

RCLRPT-21V471-8083.PDF 217.17KB

 


Recall Quarterly Report #1, 2021-3

RCLQRT-21V471-4612.PDF 211.154KB

 


Recall Quarterly Report #2, 2021-4

RCLQRT-21V471-4418.PDF 211.26KB

 


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